Mitsuba Corporation

Ken Noguchi

Tomohiko Ikemori

Chihiro Horikoshi

Masayuki Okubo

Mitsuhiro Kogure

Masaki Ishizeki

Masaaki Oya

Noriyuki Aramaki

Isao Hagiwara

Daisuke Semba

Koki Honda

A rotor of a starter that employs an SR motor is directly connected to a crank shaft of an engine. The rotor and the crank shaft are set in such a way that when a piston is positioned at a top dead center or the like, salient poles and of the rotor face U-phase poles, so that an output torque of the starter comes to its maximum at a maximum pass-over torque position of the engine. When the engine is stopped, electricity is supplied through U-phase coils, thereby making the salient poles and the U-phase poles stop so as to face each other. In this manner, the piston is stopped at the maximum pass-over torque position. When the engine is started, electricity is supplied to W-phase coils which are adjacent to the U-phase coils, thereby making it possible to overcome a maximum friction torque with maximum outputs.

Engine starter system

A starter includes a motor unit, a drive shaft configured to receive a rotational force of the motor unit and rotate, a transmission pinion gear installed on the drive shaft, an idle shaft extending in a direction parallel to the drive shaft, an idle gear installed on the idle shaft and configured to mesh with the transmission pinion gear, a driving pinion gear installed on the idle shaft and configured to mesh with a ring gear of an engine, a gear cover configured to rotatably support portions of the drive shaft and the idle shaft and accommodate the transmission pinion gear and the idle gear, and a bracket section installed between the motor unit and the gear cover and configured to rotatably support a first end in an axial direction of the idle shaft.

Starter

A starter includes a motor section; an output shaft which rotates with receiving a rotational force of the motor section; a gear mechanism which transmits the rotational force of the output shaft to a ring gear of an engine; and a switch unit which performs electrical connection and disconnection to the motor section. Thus, the output shaft, the gear mechanism and the switch unit are accommodated in a housing, and a groove section for weakening the stiffness of the housing is formed in housing at a position which avoids a position where the switch unit is arranged.

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Kiryu, Japan

Ken Noguchi