Fairmount Minerals, Ltd.

Fairmount Santrol Inc.

Kelley J Kerns

Robert H Mizwicki

Ryan Schwark

A formulation and method of use for eliminating the use of hexa in shell sand encapsulation is disclosed. The composition of matter consists of standard novalac resins with the hexa component replaced by solid granular resole or curing agent. The preferred formulation and method of compounding is given. Trace elements of ammonia, phenol and the like are further reduced by the addition of a preferred 50:50 mix of an ammonia buffer and masking agent. The preferred compounds for the ammonia buffer and masking agent mix are given.

No hexa shell sand

A new device and process for continuously applying coatings, such as resin and additives or polymers or the like, to minerals are disclosed. The device and apparatus differ substantially from standard batch coating processes currently used by industry. The apparatus uses a horizontal cylinder with an internal auger and a series of injection ports distributed along the cylinder. Minerals that are to be coated are pretreated and passed through the mixing cylinder using the auger (which may comprise one or more screws with variable pitch blades). As the mineral particles pass through the cylinder various coating materials are injected by the injection ports. The complete system is described, the method of use is explained and the control system which allows for different products is described.

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St. Joseph, MI, United States of America

Kelley J Kerns