Toyota Jidosha Kabushiki Kaisha

Kabushiki Kaisha Toyota Chuo Kenkyusho

Keiu Kanada

Kazuaki Haga

Shinya Sano

Motoki Hiraoka

Masaaki Ito

Takuya Nomura

Kensuke Komori

Mayumi Takazawa

Daisuke Ichigozaki

Toshimitsu Takahashi

Yasuhide Yagyu

Hisanori Koma

Takeshi Tomonaga

Tomonari Kogure

Tatsuhiko Hirano

Yuji Kaneko

Yukio Takada

Hiroaki Wakimoto

Akira Yamashita

Noritaka Miyamoto

Kenji Nakamura

Hisaaki Takao

Shigeto Takeuchi

Kyoko Nakamura

Reimi Sakaguchi

Mitsutoshi Akita

Hisamitsu Toshida

Daichi Maruyama

Masafumi Suzuki

Provided is a rare earth magnet that allows suppressing deterioration of magnetic properties and a method for manufacturing the same. The rare earth magnet of the present disclosure includes a magnet body containing a rare earth element R1, a transition metal element T, and boron B and includes a main phase. A region in the vicinity of a corner portion of the magnet body of a constituent surface constituting a surface of the magnet body is a processed surface on which a removal process has been performed, and a region closer to a center than the region in the vicinity of the corner portion of the constituent surface is a non-processed surface on which the removal process is not performed.

Rare earth magnet and method for manufacturing the same

In an axial gap motor, a rotor includes a plurality of rotor cores fixed in a circumferential direction of a rotor base, and a stator includes a plurality of stator cores fixed in a circumferential direction of a stator base, and coils wound around the stator cores. End faces of each of the rotor cores and end faces of the corresponding stator core are opposed to each other while being exposed to each other.

Axial gap motor with curved rotor and stator cores

A motor includes a rotor fixed to a rotary shaft, a stator arranged so as to surround the rotor with a gap from the rotor in a radial direction orthogonal to an axis direction of the rotary shaft, and a case accommodating the rotor and the stator. The rotor includes a plurality of rotor cores made from a soft magnetic material, and a rotor fixing member that fixes the rotor cores. The stator includes a plurality of stator cores made from a soft magnetic material, a stator fixing member that fixes the stator cores, and coils wound around the stator cores, respectively. The motor includes at least two sets of the rotor and the stator, and the sets are stacked in an axis direction of the rotary shaft.

Motor

The method for manufacturing the Halbach magnet array includes the steps of: (a) magnetizing at least two first magnetic material pieces in a direction parallel to a first direction, and (b) magnetizing at least one second magnetic material piece in a direction parallel to a second direction perpendicular to the first direction, in this order. In the step (a), the first magnetic material pieces and the second magnetic material piece are alternately arranged in the second direction with the first magnetic material pieces being each adhered to the adjacent second magnetic material piece, and the magnetization is performed under a condition in which a residual magnetization ratio rof the first magnetic material pieces is higher than a residual magnetization ratio rof the second magnetic material piece.

Method for manufacturing Halbach magnet array

An axial gap motor is configured such that: a rotor includes a plurality of rotor cores fixed along the circumferential direction of a rotor pedestal, and a plurality of magnets; and a stator includes a plurality of stator cores fixed along the circumferential direction of a stator pedestal, and coils wound around the stator cores. A first divided surface of each rotor core faces an N-pole of a corresponding magnet, and a second divided surface of the each rotor core faces an S-pole of a corresponding magnet. Respective divided surfaces of the rotor cores are placed to face respective divided surfaces of the stator cores across the magnets.

Axial gap motor

A rotating electrical machine capable of obtaining a higher torque while limiting the amount of permanent magnets used. A magnetic pole of a rotor includes an auxiliary magnet embedded in a rotor core and at least one main magnet arranged on an outer circumferential side than the auxiliary magnet of the rotor. In each magnetic pole, the distance from an end of the main magnet, the end facing the auxiliary magnet, to the auxiliary magnet facing the main magnet is shorter than the length of the main magnet in the radial direction. In a cross-section orthogonal to the rotation axis of the rotating electrical machine, the main magnets of each magnetic pole are arranged so as to be asymmetrical about a virtual line passing the rotation axis and axisymmetrically dividing the auxiliary magnet.

Rotating electrical machine

A resolver that ensures improvement in a detection sensitivity is provided. The resolver according to the present disclosure includes a rotor and a stator arranged to surround an outer peripheral surface of the rotor. The rotor includes a rotor core, the stator includes a stator core and a coil, the stator core includes a plurality of teeth disposed at intervals along a circumferential direction, the plurality of teeth project toward the outer peripheral surface side of the rotor, and the coil is wound around the plurality of teeth. A gap permeance between the rotor and the stator varies in association with a rotation around a rotation axis of the rotor. The rotor further includes a porous machinable film containing a magnetic metal, and the porous machinable film is disposed on a projecting portion on an outer peripheral surface of the rotor core.

Resolver

A rare earth magnet production method of the present invention includes a placing step of placing a magnet material including a compact or a sintered body of powder particles having a rare earth magnet alloy, and a diffusing material containing a diffusing element to improve coercivity, in a vicinity of each other; and a diffusing step of diffusing the diffusing element into an inside of the magnet material by exposing the magnet material heated to vapor of the diffusing element evaporated from the diffusing material heated; and wherein the diffusing step is a step of heating the diffusing material independently of the magnet material to diffusing material temperature which is different from heating temperature of the magnet material called magnet material temperature.

Rare earth magnet and method for producing the same

A process for producing a rare earth magnet comprises: an adhesion step of causing a diffusion element capable of diffusing inwardly to adhere to the surface part of a magnet material comprising a compact or sintered body of rare earth alloy particles; and an evaporation step of heating the magnet material in vacuum to evaporate at least a portion of the diffusion element having been retained on or in the surface part of the magnet material.

Rare earth magnet and process for producing same

A manufacturing method for a permanent magnet includes the steps of a) producing a permanent magnet (), b) fracturing the permanent magnet () to obtain two or more separate pieces (), and c) restoring the permanent magnet () by fitting the fracture surfaces of adjacent separate pieces () together.

Permanent magnet, manufacturing method thereof, and rotor and IPM motor

Growing community of inventors

Miyoshi, Japan

Keiu Kanada