Electro-motive Diesel, Inc.

Progress Rail Locomotive Inc.

Gm Global Technolgoy Operations, Inc.

Keith E Moravec

Gary Robert Svihla

Michael B Goetzke

Teoman Uzkan

Reddy Pocha Siva Sankara

Sudarshan Kedarnath Loya

Deep Bandyopadhyay

Joshua D Schueler

John R Zagone

Ajay Patel

James William Heilenbach

Steven Dallas Johnson

Patricia McWade

Shakeel Nasir

An energy recovery system for an engine system is disclosed. The engine system includes an engine, an exhaust conduit configured to receive exhaust gases discharged from the engine, and a first turbocharger coupled to the exhaust conduit to receive exhaust gases from the engine and provides compressed air to the engine. The energy recovery system includes a bypass conduit, a second turbocharger, and an accumulator. The bypass conduit is coupled to the exhaust conduit upstream of the first turbocharger, and facilitates a portion of exhaust gases from the exhaust conduit to bypass the first turbocharger. The second turbocharger is coupled to the bypass conduit, and is driven by the portion of exhaust gases bypassing the first turbocharger to compress air received from an ambient to a first pressure. The accumulator is in fluid communication with the second turbocharger, and stores air received from the second turbocharger at the first pressure.

Engine recovery system for engine system

An Exhaust Gas Recirculation (EGR) system for an engine system is provided. The EGR system includes an exhaust gas treatment module positioned upstream of an EGR cooler with respect to an exhaust gas flow direction. The exhaust gas treatment module is in selective fluid communication with an exhaust gas line of an engine. The EGR system also includes a bypass line in selective fluid communication with the exhaust gas line of the engine. The EGR system further includes a valve arrangement configured to route an exhaust gas flow through at least one of the exhaust gas treatment module and the bypass line.

Exhaust gas recirculation system

An engine system is disclosed for use with an engine having at least a first cylinder and a second cylinder. The engine system may have a first exhaust manifold fluidly connected to the first cylinder, a second exhaust manifold fluidly connected to the second cylinder, and a recirculation passage extending from the first exhaust manifold to at least one of the first and second cylinders. The engine system may also have a restricted orifice connecting the first exhaust manifold to the second exhaust manifold, a pressure relief passage extending from the first exhaust manifold, and a valve disposed within the pressure relief passage and movable to selectively reduce a back pressure of the first exhaust manifold.

Engine system with EGR over-pressure protection

A turbocharger is disclosed for use with an engine. The turbocharger may include a housing at least partially defining a compressor shroud and a turbine shroud. The turbine shroud may form a volute having an inlet configured to receive exhaust from an exhaust manifold of the engine in a tangential direction. The volute may also include an axial channel disposed downstream of the inlet. The turbocharger may also include a turbine wheel disposed within the turbine shroud that may be configured to receive exhaust from the axial channel. The turbocharger may also include a compressor wheel disposed within the compressor shroud, and a shaft connecting the turbine wheel to the compressor wheel. The turbocharger may also include a nozzle ring disposed within the axial channel at a location upstream of the turbine wheel.

Turbocharger with axial turbine stage

A two-stroke uniflow scavenged diesel engine system including an exhaust gas recirculation (EGR) system is described for reducing NOemissions and achieving desired fuel economy by recirculating exhaust gas through the engine. More specifically, the present invention is directed to a pressure balance exhaust gas recirculation (EGR) assembly for a two-stroke locomotive diesel engine having an EGR system. The present pressure balance EGR assembly includes an EGR module adapted to define a space between the external housing wall of the DOC housing and the inner wall of the EGR module housing and a space between the external wall of the DPF housing and the inner wall of the EGR module housing. One side of each space is confined by a flange-gasket arrangement, whereas the other side of the space is in open communication with the outlet of the respective DOC or DPF such that a portion of the exhaust fills each space. As a result of this configuration, pressure between each space and the pressure in the DOC or DPF, respectively, are about equal. As a result, internal exhaust pressure which the DOC and DPF components are subjected to is balanced by the external pressure provided by the present disclosure arrangement.

Pressure balanced exhaust gas recirculation assembly for a locomotive two-stroke uniflow scavenged diesel engine

An engine system for a machine is disclosed. The engine system may have an intake manifold configured to direct air into a donor cylinder and a non-donor cylinder of an engine. The engine system may also have a first exhaust manifold configured to direct exhaust from the non-donor cylinder to the atmosphere. The engine system may also have a second exhaust manifold configured to receive exhaust from the donor cylinder. The engine system may further have a control valve configured to selectively direct a first amount of exhaust from the second exhaust manifold to the intake manifold. In addition, the engine system may have an orifice configured to allow a second amount of exhaust to flow from the second exhaust manifold to the first exhaust manifold.

Engine system for increasing available turbocharger energy

An engine system for a machine is disclosed. The engine system may have an intake manifold configured to direct air into a donor cylinder and a non-donor cylinder of an engine. The engine system may have a first exhaust manifold configured to direct exhaust from the non-donor cylinder to the atmosphere and a second exhaust manifold configured to receive exhaust from the donor cylinder. The engine system may further have a control valve configured to selectively direct a first amount of exhaust from the second exhaust manifold to the intake manifold and an after-treatment component configured to treat the first amount of exhaust. In addition, the engine system may have a controller configured to adjust a first operating parameter of the donor cylinder such that a ratio of an amount of a gaseous component and an amount of particulate matter in the first amount of exhaust exceeds a predetermined threshold.

Engine system with passive regeneration of a filter in EGR loop

Exhaust gas recirculation module for a diesel engine

A turbocharger rotor includes a turbine wheel, a compressor wheel, a shaft extending between the turbine and compressor wheels for rotation together about an axis, and connecting means. The connecting means include first and second joints including alignment couplings joining opposite ends of the shaft with adjoining inner ends of the compressor wheel and the turbine wheel. The couplings are configured to coaxially align and drivingly engage the shaft with the compressor and turbine wheels. A fastener rod extends through the shaft and the compressor wheel, engaging the turbine wheel to retain the rotor components together under compressive load. The rod is resiliently stretchable to limit changes in the retaining force changes in axial dimensions during operating and stationary conditions. Additional features and variations are disclosed.

Growing community of inventors

Downers Grove, IL, United States of America

Keith E Moravec