Fuelcell Energy, Inc.

Exxonmobil Technology and Engineering Company

Exxonmobil Research and Engineering Company

Keith E Davis

Lu Han

Frank Hershkowitz

Lawrence J Novacco

Stephen Jolly

Rodrigo F Blanco Gutierrez

Paul J Rubas

Mohammad Farooque

Matthew Lambrech

Hossein Ghezel-Ayagh

Carla S Pereira

Brandon J O'Neill

Eric B Shen

Michael L Quatannens

Clay R Sutton

Gabor Kiss

Chao-yi Yuh

Timothy Andrew Barckholtz

William J Snyder

Thomas M Smith

Abdelkader Hilmi

Ramakrishnan Venkataraman

Heather A Elsen

Dana Kelley

Timothy C Geary

Jonathan Rosen

Eric Hansell

Carl A Willman

Sandipan K Das

Louis F Ernst, Jr

Daniela Nedu

Christopher Howard

Yesim Igci

Michael P Quatannens

Dana A Kelley

Frank J Dobek

Brian Bullecks

Joseph P McInerney

Frank Dobek

Chao-Yi Yuh

Cathode collector structures and/or corresponding cathode structures are provided that can allow for improved operation for a molten carbonate fuel cell when operated under conditions for elevated COutilization. A cathode collector structure that provides an increased open area at the cathode surface can reduce or minimize the amount of alternative ion transport that occurs within the fuel cell. Additionally or alternately, grooves in the cathode surface can be used to increase the open area.

Cathode collector structures for molten carbonate fuel cell

A module assembly is provided including a fuel cell stack assembly, a heat exchanger, and a housing enclosing the fuel cell stack assembly and the heat exchanger. The heat exchanger is configured to receive process gas from an external source and output the process gas to the fuel cell stack assembly, and configured to receive process gas from the fuel cell stack assembly and output the process gas. A fuel cell power plant is provided including a module assembly with a first end, a racking structure configured to hold the module assembly, balance of plant equipment, and ducting configured to provide fluid communication between the balance of plant equipment and the first end of the module assembly. The module assembly and the racking structure are configured such that the module assembly may be removed from the racking structure in a direction away from the first end of the module assembly.

Fuel cell power plant with a racked fuel cell module

A fuel cell is provided including an anode configured to receive, and allow to pass through, an anode process gas, a cathode configured to receive, and allow to pass through, a cathode process gas, and an electrolyte matrix layer separating the anode and the cathode. One of the anode or the cathode has an extended edge seal chamber, and the fuel cell is configured to receive the anode process gas and the cathode process gas in substantially perpendicular directions relative to each other, and the extended edge seal chamber is configured to allow the anode process gas and the cathode process gas to pass through the anode and the cathode in substantially parallel flow paths.

Fuel cell assembly with external manifold for parallel flow

Molten carbonate fuel cell configurations are provided that allow for introduction of an anode input gas flow on a side of the fuel cell that is adjacent to the entry side for the cathode input gas flow while allowing the anode and cathode to operate under co-current flow and/or counter-current flow conditions. It has been discovered that improved flow properties can be achieved within the anode or cathode during co-current flow or counter-current flow operation by diverting the input flow for the anode or cathode into an extended edge seal region (in an extended edge seal chamber) adjacent to the active area of the anode or cathode, and then using a baffle to provide sufficient pressure drop for even flow distribution of the anode input flow across the anode or cathode input flow across the cathode. A second baffle can be used to create a pressure drop as the anode output flow or cathode output flow exits from the active area into a second extended edge seal region (in a second extended edge seal chamber) prior to leaving the fuel cell.

Flow baffle for molten carbonate fuel cell

Systems and methods are provided for using fuel cell staging to reduce or minimize variations in current density when operating molten carbonate fuel cells with elevated COutilization. The fuel cell staging can mitigate the amount of alternative ion transport that occurs when operating molten carbonate fuel cells under conditions for elevated COutilization.

Fuel cell staging for molten carbonate fuel cells

A module assembly is provided including a fuel cell stack assembly, a heat exchanger, and a housing enclosing the fuel cell stack assembly and the heat exchanger. The heat exchanger is configured to receive process gas from an external source and output said process gas to the fuel cell stack assembly, and configured to receive process gas from the fuel cell stack assembly and output said process gas. A fuel cell power plant is provided including a module assembly with a first end, a racking structure configured to hold the module assembly, balance of plant equipment, and ducting configured to provide fluid communication between the balance of plant equipment and the first end of the module assembly. The module assembly and the racking structure are configured such that the module assembly may be removed from the racking structure in a direction away from the first end of the module assembly.

Fuel cell module assembly and systems using same

A steam vaporizer assembly includes an internal steam generator having a vessel configured to hold water, a vaporizer unit having a heating element configured to heat the water to generate saturated steam; and a controller configured to: cause the heating element to heat the water to a stand-by temperature; and while maintaining a water level of the water in the vessel between two control points: maintain the water in the vessel at the stand-by temperature until steam generation is required, and when steam generation is required, heating the water in the vessel from the stand-by temperature to a temperature at or above a vaporization temperature of the water using a heating element, to generate the steam.

Steam generator for fuel cell applications

A fuel cell module includes a plurality of fuel cell stacks; a manifold configured to provide process gases to and receive process gases from the plurality of fuel cell stacks; and a module housing enclosing the plurality of fuel cell stacks and the manifold. Each of the plurality of fuel cell stacks is individually installable onto the manifold by lowering the fuel cell stack onto the manifold, and is individually removable from the manifold by raising the fuel cell stack from the manifold.

Fuel cell module housing with field replaceable stacks

A manifold assembly for use with a fuel cell stack for the purpose of ensuring a desired flow distribution to fuel cells within the stack, with the most commonly desired being uniform flow distribution. Said manifold assembly comprising: an external manifold for abutting and sealingly enclosing a face of the fuel cell stack, wherein the manifold comprises an enclosure for one of: providing inlet gas to the fuel cell stack and receiving exhaust gas from said fuel cell stack; and one or more baffles disposed in the enclosure of the external manifold, the one or more baffles one of: (a) controlling gas flow distribution and direction of the inlet gas from the enclosure to fuel cells of the fuel cell stack to achieve a predetermined distribution or a uniform distribution; and (b) controlling gas flow distribution of the exhaust gas flow within the enclosure to achieve the predetermined distribution or the uniform distribution of gas to fuel cells of the fuel cell stack. A multi-stack fuel cell system including a baffling assembly with one or more baffles for providing a predetermined gas flow distribution to each fuel cell stack in the fuel cell system is also described. The baffling assembly is provided at a system level and comprises one or more baffles in an intake assembly and/or in an exhaust assembly of the multi-stack fuel cell system, so that each fuel cell stack receives a predetermined amount of gas.

Manifold assembly for controlling gas flow and flow distribution in a fuel cell stack

A fuel cell system with improved electrical isolation having a fuel cell stack with a positive potential end and a negative potential, a manifold for use in coupling gases to and from a face of the fuel cell stack, an electrical isolating assembly for electrically isolating the manifold from the stack, and a unit for adjusting an electrical potential of the manifold such as to impede the flow of electrolyte from the stack across the isolating assembly.

Fuel cell system including a unit for electrical isolation of a fuel cell stack from a manifold assembly and method therefor

Growing community of inventors

Southbury, CT, United States of America

Keith E Davis