Kimberly-clark Worldwide, Inc.

Keith D Glass

Frank Stephen Hada

Ronald Frederick Gropp

Patricia Riedl

Lennis W Rindy

Daniel Robert Sprangers

Douglas C Thomas

David Wilhelm

Andrew Krause

Edward J Van Rengen

An improved system, apparatus and method is disclosed for transferring a running web from a first carrier fabric to a second carrier fabric in the manufacture of webbed products, such as tissue, paper toweling, and the like. A multi-stage vacuum process applies a vacuum to the running web. One or more auxiliary units apply a vacuum to one or more edge portions of the running web. The apparatus provides for a reliable and efficient transfer of the running web among carrier fabrics, in which the carrier fabrics may include topographical features upon their surface.

Apparatus, system and method for transferring a running web

A process for increasing the tactile properties of a base web without adversely affecting the strength of the web is disclosed. In general, the process includes the steps of placing a base web in between a first moving conveyor and a second moving conveyor. The conveyors are then wrapped around a shear inducing roll which creates shear forces that act upon the base web. The shear inducing roll typically has a relatively small diameter. In some applications, more than one shear inducing roll may be incorporated into the system. In other applications, the shear inducing roll can also be a nip roll for decreasing the caliper of the base web. The shear inducing roll may be stationary, as in the form of a stationary shoe with a convex edge, or may rotate. In one embodiment, the shear inducing roll can rotate on an air bearing.

System and process for reducing the caliper of paper webs

A suction breast roll former has a support surface with a plurality of apertures formed therein that are operatively connected to a vacuum source. A headbox has a flexible roof extending downstream from a slice opening and disposed adjacent to a support surface of the suction breast roll. The headbox permits the flexible roof to bend over a range of movement relative to the support surface to match the shape of a drainage curve suiting current operating conditions. A method of forming a paper web includes the steps of supplying an aqueous suspension of papermaking fibers to a forming zone created between the suction breast roll and the headbox. The headbox includes a slice body and an apron that define a slice opening therebetween and also has a flexible roof extending from the slice opening and spaced from the support surface to define a forming zone therebetween. A forming fabric is passed through the forming zone to receive the aqueous suspension of papermaking fibers. The flexible roof is permitted to bend over a range of movement relative to the support surface to match the shape of a drainage curve. A restraining member is spaced from the flexible roof and positioned to limit the range of movement of the flexible roof.

Suction breast roll former and method, with flexible headbox roof

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Appleton, WI, United States of America

Keith D Glass