Ford Global Technolgoies, LLC

Keith A Devereaux

Steven Anatole Frait

John Edward Brevick

David Allen Janson

Jeffrey Edward Maurer

Stanley Larue Bower

Kevin Mackenzie

Mark Thomas Weston

Kyle Gary Mattinson

James E Kearns

A power split powertrain for a hybrid-electric vehicle powertrain has first and second electric machines disposed on opposite sides of a central support wall having a peripheral edge anchored to a transmission housing and a center region rotatably supporting rotors of the two electric machines on opposite sides of the support wall. A power split gearset is disposed adjacent to the first electric machine such that the first electric machine is between the first support wall and the power split gearset. A brake clutch associated with the second electric machine is mounted to the support wall and the support has a hydraulic feed channel supplying the brake clutch. Resolvers associated with the electric machines are mounted to the support wall and electrical connections with the resolvers are integrated with the support wall. A multi-step transmission assembly receiving torque from the power split gearset is also enclosed by the transmission housing.

Power split hybrid-electric powertrain with multi-step gearset

A torque converter stator includes a hub, an outer ring, a plurality of blades, and a plurality of spokes. The hub is disposed about an axis. The blades are disposed radially between the outer ring and the hub. All of the blades are pivotable relative to the hub and outer ring. The spokes are spaced apart from the blades and fixed to the hub and the outer ring to support the outer ring relative to the hub.

Variable pitch stator structure with all blades free to rotate and torque converter with variable pitch stator

A method for forming a rotor hub that includes a sheet metal cylinder including spline teeth including angularly spaced crests and valleys, a tube surrounding the cylinder, secured to the crests and supporting a rotor thereon, a hub secured to the cylinder and supported for rotation, a torque converter, and a flex plate secured to the hub and the torque converter.

Modular hybrid electric vehicle rotor hub

In a hybrid transmission, a traction motor is mounted between a dry clutch module and a manual gearbox. A slave cylinder is mounted within the rotor of the traction motor to reduce axial length. The rotor is fixedly coupled to an engine crankshaft. The stator may be cooled by circulating engine coolant through the housing. The stator and the rotor may be cooled by spraying transmission fluid into a sealed motor cavity.

Hybrid transmission assembly

A rotor hub includes a sheet metal cylinder including spline teeth including angularly spaced crests and valleys, a tube surrounding the cylinder, secured to the crests and supporting a rotor thereon, a hub secured to the cylinder and supported for rotation, a torque converter, and a flex plate secured to the hub and the torque converter.

A powertrain module includes an input, first bulkhead supporting the input for rotation, a hub, an electric machine including a stator connected to the first bulkhead and a rotor connected to the hub, a clutch for alternately opening and closing a drive connection between the input and the rotor, and a second bulkhead supporting the input for rotation.

Modular powertrain component for hybrid electric vehicles

An assembly includes a torque converter including a casing supported for rotation about an axis, a rotor hub secured to the torque converter casing for rotation about the axis, a leg member secured to and supporting the rotor hub for rotation about the axis, and an electric machine including a rotor secured to the rotor hub.

An assembly includes an engine output concentric with an axis, an input, a starting gear, a first drive plate secured to the engine output, including a rim supporting the starting gear, and arms extending radially outward from the axis, and a second drive plate rotatably secured to the input, and secured to the first drive plate at a location spaced radially outward from the axis.

Dual drive plate damper for hybrid electric vehicles

An assembly includes a torque converter concentric with an axis and including a casing, a rotor hub drivably connected for rotation about the axis to an electric machine, a coupler connected to the rotor hub, and a flex plate coupled for elastic displacement between the coupler and a surface of the casing that faces away from the coupler.

Torque converter flex plate for hybrid electric vehicle

An assembly includes a torque converter concentric with an axis, a rotor hub drivably connected for rotation about the axis to an electric machine and selectively to an engine through a disconnect clutch, a coupler located between the rotor hub and torque converter, providing a rotational connection and an axial connection between the coupler and the rotor hub, and a flex plate providing second rotational and axial connections between the coupler and the torque converter.

Torque converter having integrated flex plate for hybrid electric vehicle

A powertrain module includes an input, a bulkhead supporting the input, a rotor support, a torque converter casing driveably connected to the rotor support, an electric machine including a stator supported on the bulkhead and a rotor connected to the rotor support, a clutch hub driveably connected to the input, and a clutch for alternately opening and closing a drive connection between the clutch hub and the rotor support.

A powertrain module includes an input, a first bulkhead supporting the input for rotation, a hub, an electric machine including a stator connected to the first bulkhead and a rotor connected to the hub, a clutch for alternately opening and closing a drive connection between the input and the rotor, a servo for actuating the clutch and supported on the input, and a second bulkhead supporting the hub for rotation.

An assembly includes a support including a first passage having a opening along a length of the passage and facing outward from the passage, a clutch support including a second passage having a second opening along a length of the second passage and facing toward the opening, and a sleeve fitted over the first passage, enclosing said open length, and formed with a third passage that hydraulically connects the first passage and the second passage.

Pressure and flow continuity through transmission supports

A transmission includes a case containing a torque converter that includes a stator, a gearset including a carrier, a second gearset, friction elements for controlling operation of the second gearset, and a support secured against rotation, including passages that communicate hydraulic fluid and pressure to the control elements and torque converter.

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Roseville, MI, United States of America

Keith A Devereaux