Sandisk Technologies Inc.

Keisuke Izumi

Michiaki Sano

Hiroaki Iuchi

Akio Yanai

Genta Mizuno

Hiroshi Sasaki

Ryo Taura

Kentaro Sera

Johann Alsmeier

Yanli Zhang

Zhixin Cui

Tatsuya Hinoue

Seiji Shimabukuro

Satoshi Shimizu

Tomohiro Kubo

Yusuke Yoshida

Ryousuke Itou

Yujin Terasawa

Naohito Yanagida

Kenzo Iizuka

Takehiro Yamazaki

Minoru Yamaguchi

Naomi Matsuda

Tohru Toda

A three-dimensional memory device includes a first word-line region including a first alternating stack of first word lines and continuous insulating layers, first memory stack structures vertically extending through the first alternating stack, a second word-line region comprising a second alternating stack of second word lines and the continuous insulating layers, second memory stack structures vertically extending through the second alternating stack, plural dielectric separator structures located between the first word-line region and the second word-line region, and at least one bridge region located between the plural dielectric separator structures and between the between the first word-line region and the second word-line region. The continuous insulating layers extend through the at least one bridge region between the first alternating stack in the first word-line region and the second alternating stack in the second word-line region.

Three-dimensional memory device containing bridges for enhanced structural support and methods of forming the same

A chemical mechanical polishing apparatus includes a liquid filled bladder that exerts force on the back of the substrate being polished. The bladder can be a multi-chamber bladder having chambers filled with different ratios of hot and cold water. Eddy current detection during the polishing can be used to control the polishing process parameters.

Chemical mechanical polishing apparatus containing hydraulic multi-chamber bladder and method of using thereof

A three-dimensional memory device includes field effect transistors located on a substrate, lower metal interconnect structures embedded in first dielectric layers and located over the substrate, a source line located over the first dielectric layers, a stepped dielectric material portion located over the first dielectric layers and including stepped surfaces, an alternating stack of insulating layers and electrically conductive layers located over the source line and contacting the stepped surfaces of the stepped dielectric material portion, and memory stack structures extending through the alternating stack and including a memory film and a vertical semiconductor channel. A lateral extent of the stepped dielectric material portion decreases stepwise with a vertical distance from the substrate, and lateral extents of the electrically conductive layers increase with a vertical distance from the source line.

Three-dimensional memory device including inverted memory stack structures and methods of making the same

Pattern-dependent random deviations in measurement of optimal focus distances can be minimized by separating scan paths into multiple types of scan paths that scan only a respective predetermined image region in semiconductor dies. A substrate including in-process semiconductor dies is coated with a photoresist layer, and is located onto a stage in a lithographic exposure tool. Maps of optimal focus distances are generated by performing optimal focus distance scans that cover a respective subset of image regions having distinct image patterns. The substrate can be leveled with respect to an optics system of the lithographic exposure tool employing a weighted average of multiple maps of optimal focus distances. Once the substrate is leveled on the stage, a lithographic exposure process can be performed with enhanced uniformity in the focus distances across the in-process semiconductor dies.

Exposure focus leveling method using region-differentiated focus scan patterns

Contact openings extending to sacrificial layers located at different depths can be formed by sequentially exposing a greater number of openings in a mask layer by iterative alternation of trimming of a slimming layer over the mask layer and an anisotropic etch that recesses pre-existing contact openings by one level. In one embodiment, pairs of an electrically conductive via contact and electrically conductive electrodes can be simultaneously formed as integrated line and via structures. In another embodiment, encapsulated unfilled cavities can be formed in the contact openings by non-conformal deposition of a material layer, electrically conductive electrodes can be formed by replacement of portions of the sacrificial layers, and the electrically conductive via contacts can be subsequently formed on the electrically conductive electrodes. Electrically conductive via contacts extending to electrically conductive electrodes located at different level can be provided with self-aligned insulating liner.

Multiheight contact via structures for a multilevel interconnect structure

A recessed region can be formed on a semiconductor substrate, and peripheral semiconductor devices can be formed on a recessed horizontal surface of the semiconductor substrate. An alternating stack of insulating layers and sacrificial material layers are formed over the semiconductor substrate, and memory stack structures are formed therethrough. Contact openings extending to sacrificial material layers located at different depths can be formed by sequentially exposing a greater number of openings in a mask layer by iterative alternation of trimming of a slimming layer over the mask layer and an anisotropic etch that recesses pre-existing contact openings by one level. Electrically conductive via structures extending to electrically conductive electrodes located at different level can be provided with self-aligned insulating liners.

A method of making multi-level contacts includes providing an in-process multilevel device having a device region and a contact region including a stack of alternating sacrificial layers and insulating layers located over a major surface of a substrate. A contact mask having contact mask openings is provided over the stack, and a first over mask having first over mask openings is provided over the contact mask. A subset of the contact mask openings is substantially aligned with the first over mask openings. Contact openings are formed through the stack, wherein each of the contact openings extends substantially perpendicular to the major surface of the substrate to a respective one of the sacrificial layers. A plurality of electrically conductive via contacts is formed in the plurality of the contact openings.

Multiheight electrically conductive via contacts for a multilevel interconnect structure

A method of making multi-level contacts includes providing an in-process multilevel device having a device region and a contact region including a stack of a plurality of alternating sacrificial layers and insulator layers located over a major surface of a substrate. A contact mask with at least one contact mask opening and at least one first terrace mask opening is provided over the stack, where the at least one first terrace mask opening is larger than the at least one contact mask opening. At least one first contact opening and at least one first terrace opening are simultaneously formed extending substantially perpendicular to the major surface of the substrate through the stack to a first sacrificial layer by etching a portion of the stack through the at least one contact mask opening and the at least one first terrace mask opening. A first electrically conductive via contact is deposited in the at least one first contact opening.

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Yokkaichi, Japan

Keisuke Izumi