Inmat, Inc.

Keisha R Oree

Harris A Goldberg

Carrie A Feeney

Michele Farrell

Douglas P Karim

Barrier coating mixtures contain in a carrier liquid, (a) a non-elastomeric polymer; (b) an exfoliated layered platelet-like silicate filler which may or may not have been acid or base treated that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. Coated articles and containers, freestanding films and packaging films are produced using the barrier coating mixtures. Methods of manufacturing such coated products are also encompassed.

Barrier coating of a non-elastomeric polymer and a dispersed layered filler in a liquid carrier and coated articles

Barrier coating mixtures include (a) a mixture of pre-vulcanized and non-vulcanized elastomeric polymers; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 10% biaxial elongation at 0% RH. Coated articles, free standing films and membranes, which are flexible and elastomeric, are produced using the barrier coating mixtures. Methods of manufacturing of such coated products are also encompassed.

Barrier coating of a mixture of cured and uncured elastomeric polymers and a dispersed layered filler in a liquid carrier and coated articles

Barrier coating mixtures include (a) a non-butyl elastomeric polymer; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 5% biaxial elongation at 0% RH.

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Montclair, NJ, United States of America

Keisha R Oree