Kabushiki Kaisha Toyoda Jidoshokki Seisakusho

Kazuyoshi Takeuchi

Makoto Ito

Goro Asahi

Tatsuya Uematsu

An inductive coupler forming a closed magnetic circuit by mating a primary core assembly having a primary winding and a secondary core assembly having a secondary winding for transferring electrical power from the primary winding to the secondary winding by electromagnetic induction. A thin magnetic protective sheet having high permeability is attached to the mating surfaces of at least one of the primary and secondary core assemblies or placed to be held by the core assemblies. The magnetic sheet can protect the mating surfaces of ferrite cores, if such cores are used, from breakage by absorbing and dispersing the shock of impact caused when the mating surfaces are abutted against each other to close the cores. Provision of a slit or slits in the magnetic protective sheet can reduce eddy currents flowing in the magnetic sheet.

Inductive coupler for transferring electrical power

An inductive coupler forming a closed magnetic circuit by mating a primary core assembly having a primary winding and a secondary core assembly having a secondary winding for transferring electrical power from the primary winding to the secondary winding by electromagnetic induction. A thin magnetic protective sheet having high permeability is attached to the mating surfaces of at least one of said primary and secondary core assemblies or placed to be held by the core assemblies. The magnetic sheet can protect the mating surfaces of ferrite cores, if such cores are used, from breakage by absorbing and dispersing the shock of impact caused when the mating surfaces are abutted against each other to close the cores. Provision of a slit or slits in the magnetic protective sheet can reduce eddy currents flowing in the magnetic sheet.

A power feeding device of three-leg core type having a primary and secondary cores which appear to be a three-leg core cut into two pieces at the legs and form a magnetic circuit including gaps by being coupled to face the cut surfaces, and a primary and secondary windings wound coaxially around the central leg section, with the primary core and primary winding constituting the power supply part and the secondary core and secondary winding constituting the power receiving part. The power feeding device based on this winding structure achieves a far better power transfer efficiency as compared with the conventional counterpart having the primary and secondary windings wound separately on a pair of E-shape cores.

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Kariya, Japan

Kazuyoshi Takeuchi