Nitto-denko Corporation

Kazuya Hada

Satoshi Hirata

Seiji Kondo

Seiji Umemoto

Takuya Nakazono

Ikuo Kawamoto

Hideyuki Yonezawa

Tatsuya Araki

Naoki Takahashi

Hiroyuki Yoshimi

Satoru Koshio

Tsuyoshi Chiba

Kouji Kimura

Shunsuke Shutou

Mitsuru Suzuki

Seiji Kondou

Takashi Kamijou

Ryota Hatsuda

An optical film roll is disclosed capable of realizing excellent display characteristics while maintaining manufacturing efficiency. The optical film roll has a width corresponding to a pair of opposite sides of a liquid crystal cell and is used by being cut to a length corresponding to another pair of opposite sides of the liquid crystal cell to be continuously attached to a surface of the liquid crystal cell. The optical film roll includes a long optical film wound into a roll shape, the long optical film being obtained by subjecting a long optical raw film, which is produced by laminating a polarizing film having an absorption axis in its width direction, and a reflective polarizing film having a reflection axis in its width direction, to a slitting process in a machine direction while conveying the long optical raw film in its lengthwise direction.

Optical film roll

A manufacturing method for a liquid crystal display panel includes slitting a first optical film having an elongate shape, to have a width corresponding to a pair of opposing sides of a liquid crystal cell, and by rolling the slit first optical film in its width direction to have a length corresponding to another pair of opposing sides of the liquid crystal cell; slitting a second optical film having an elongate shape, to have a width corresponding to a pair of opposing sides of the liquid crystal cell, and by rolling the slit second optical film in its width direction to have a length corresponding to another pair of opposing sides of the liquid crystal cell; bonding the cut first optical film onto one surface of the liquid crystal cell; and bonding the cut second optical film onto another surface of the liquid crystal cell.

Manufacturing method for liquid crystal display

An optical film roll is disclosed capable of realizing excellent display characteristics while maintaining manufacturing efficiency. The optical film roll has a width corresponding to a pair of opposite sides of a liquid crystal cell and is used by being cut to a length corresponding to another pair of opposite sides of the liquid crystal cell to be continuously attached to a surface of the liquid crystal cell. The optical film roll includes a long optical film wound into a roll shape, the long optical film being obtained by subjecting a long optical raw film, which includes a polarizing film having an absorption axis in its width direction, to a slitting process in a machine direction while conveying the long optical raw film in its lengthwise direction. The polarizing film includes a polyvinyl alcohol-based resin film that contains a dichromatic substance and has an Nz coefficient of 1.10 or more.

A method includes a first bonding step including providing a first polarizing film obtained by transversely cutting a first long polarizing film having an absorption axis in its longitudinal direction, supplying the first polarizing film from a first optical film roll, and bonding the first polarizing film to a back side of the optical cell while feeding the optical cell; and a second bonding step including providing a linearly polarized light separating film obtained by transversely cutting a long linearly polarized light separating film having a reflection axis in its transverse direction, supplying the linearly polarized light separating film from a second optical film roll, and bonding the linearly polarized light separating film onto the first polarizing film bonded to the back side of the optical cell, while feeding the optical cell.

Method for continuously producing optical display panel, and system for continuously producing optical display panel

A method for continuously manufacturing an optical display panel includes feeding a carrier filmon which an optical filmis placed with a pressure-sensitive adhesive interposed therebetween, peeling off the optical filmfrom the carrier filmby using a folding-back partto inwardly fold back the carrier filmbeing fed, taking up the carrier filmfrom which the optical filmis peeled off, feeding an optical cell P and bonding the optical film, which is peeled off from the carrier film, to the optical cell P with the pressure-sensitive adhesive interposed therebetween, and reducing a difference between a first tension on the carrier filmlocated upstream of the folding-back partand a second tension on the carrier filmlocated downstream of the folding-back part while reducing one of the first and second tensions before the bonding step.

Method and system for continuously manufacturing optical display panel

The present invention provides a method and apparatus designed to, during continuous manufacture of liquid crystal display panels, feed only a normal sheet to a lamination position for lamination to a rectangular panel and continuously laminate them together while positionally aligning them with each other. In the present invention, plural devices making up the entire apparatus are cooperatively associated with each other to make it possible that, among plural polarizing film sheets comprising a defect-free normal sheet and a defect-containing defective sheet each formed on a carrier film comprised in a strip-shaped film laminate. The normal sheet is reliably peeled from the carrier film by cooperatively associating feeding of the strip-shaped film laminate with a normal-sheet peeling device, and the defective sheet is reliably taken up while being attached to the carrier film, by cooperatively associating the feeding of the strip-shaped film laminate with a defective-sheet path changing device.

Method and apparatus for the continuous manufacture of liquid crystal display devices

An object of the invention is to provide a method and a system for manufacturing a liquid crystal panel, which allow more successful bonding of an optical film to a liquid crystal cell. A pressing force Fa per unit area applied when the optical film is pressed by the first roller and a pressing force Fb per unit area applied when the liquid crystal cell is pressed by the second roller satisfy the relation Fa&#x3e;Fb. On the first roller side, the feed may fail to be stabilized due to the influence of tension fluctuations or vibration acting on the first optical film, so that air bubbles may occur. When the second roller side, where such an influence does not occur, contributes more to the feed of the liquid crystal cell, the liquid crystal cell can be successfully fed in the process of bonding the optical film thereto.

Method and system for producing liquid crystal panel

A system and a method for manufacturing a liquid crystal display element through a reduced number of steps are provided, in which a liquid crystal panel is turned over, by means of a panel turning mechanism, about an axis not parallel to any of the long and short sides of the liquid crystal panel so that the positional relationship between the long and short sides of the liquid crystal panel can be reversed, after one of sheet pieces of optical functional films is bonded to the liquid crystal panel and before another of the sheet pieces is bonded thereto, which can achieve the same effect by a single operation as in the case where turning over the liquid crystal panel and rotating it are performed independently.

System for manufacturing a liquid crystal display including a liquid crystal display panel turning mechanism

A method for continuously manufacturing an optical display panel includes a velocity control step includes setting a bonding velocity and a carrier film feed velocity in such a manner that during a period from the start of the bonding of the sheet piece to the end of the bonding, the bonding velocity is higher than the carrier film feed velocity is fed and in such a manner that slack formed in the sheet piece is eliminated between the bonding position and the front end of the peeling unit; and performing control in such a manner that during a period from the start of the bonding to the end of the bonding, the distance (L) is longer than the distance (Ls), while the bonding velocity in the bonding step is higher than the velocity at which the carrier film is fed.

A set of optical film rolls for use in a process including supplying films and bonding the films, in directions relatively perpendicular to one another, to an optical cell, wherein a direction in which each film is bonded to the optical cell is equal to a direction in which each film is supplied, and the films are laminated to one side of the optical cell, the set of optical film rolls includes:

Optical film roll set, and method for producing optical film roll set

Manufacturing method is for manufacturing an optical display panel including an optical cell and a pressure-sensitive adhesive layer-carrying optical film provided thereon with the pressure-sensitive adhesive layer interposed therebetween, which includes the steps of unwinding a multilayer optical film from a roll, feeding the multilayer optical film, feeding an optical cell, peeling off the optical film from a carrier film, and bonding the optical film to one side of the optical cell with a pressure-sensitive adhesive interposed therebetween, wherein the longitudinal length (L) of the carrier film between a position at which the multilayer optical film begins to be unwound in the film feeding step and a position at which peeling is started in the peeling step is 15 times or more the width (W) of the carrier film.

Method and system for manufacturing optical display panel

A manufacturing method for a liquid crystal display panel includes the steps of slitting a first optical film which includes a polarizing film having an absorption axis in its width direction, the polarizing film including a polyvinyl alcohol-based resin film containing a dichromatic substance and has an Nz coefficient of 1.10 or more, and rolling the slit first optical film in its width direction; slitting a second optical film, which includes a polarizing film having an absorption axis in its longitudinal direction, and rolling the slit second optical film in its width direction; bonding the cut first optical film onto one surface of the liquid crystal cell; and bonding the cut second optical film onto another surface of the liquid crystal cell.

The method for manufacturing a liquid crystal display device includes carrier film feeding steps including feeding long carrier films from continuous rolls, respectively; peeling steps including folding back each of the carrier films at a front end part placed on a carrier film feed path so that the optical films are peeled off from the carrier films, respectively; and bonding steps including bonding the optical films to the viewer side and back side of a liquid crystal panel, wherein in the bonding steps, the optical films are bonded to the liquid crystal panel in such a manner that the number of times the optical film is bonded to the back side of the liquid crystal panel is greater than the number of times the optical film is bonded to the viewer side of the liquid crystal panel.

Method and system for manufacturing liquid crystal display device

The method for continuously manufacturing a liquid crystal display device, includes:

Growing community of inventors

Ibaraki, Japan

Kazuya Hada