Ngk Insulators, Inc.

Kazuki Takegawa

Naoya Saito

Noriyuki Ina

Provided is a method of inspecting an assembly defect of a gas sensor in a mass-production process. The sensor element included in a second constituting member includes a heater therein and an electrode terminal for a heater in its surface, and the first constituting member includes a contact point member contacting the terminal in a state where the sensor element is inserted into its opening. A first heater resistance value before incorporated is measured to associate the resistance value with an identification information of the sensor element, a second heater resistance value is measured via a contact point member, in a state where the first and second constituting members are integrated with each other, to associate the resistance value with the identification information of the sensor element, and when a difference value between these resistance values associated with the identical identification information exceeds a threshold value, it is determined that an assembly defect occurs.

Method of inspecting gas sensor and method of manufacturing gas sensor

An inspection apparatus capable of performing responsivity inspection on a plurality of gas sensors at equivalent accuracies is provided. The inspection apparatus includes a plurality of inspected sensor disposing parts that are provided halfway through one gas flow path at equal intervals in an extending direction of the flow path and in each of which a gas sensor to be inspected is disposed, and a plurality of straightening plates provided upstream of each of the inspected sensor disposing parts on the gas flow path and separated at a constant distance from the inspected sensor disposing parts. The straightening plates each include a rectangular opening orthogonal to the gas flow path and open to the gas flow path. When the gas flow path extends in one direction in a horizontal plane, the opening has a longitudinal direction along a direction orthogonal to the one direction in the horizontal plane.

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Tokai, Japan

Kazuki Takegawa