Nissan Motor Company Limited

Kazuhiro Takaichi

Kimio Nishimura

Hideki Watanabe

Takashi Sekikawa

Yasushi Matsushita

Akihisa Hori

Takumi Ohshima

Michito Kishi

Kunitomo Ishiguro

Yasuhisa Koike

Kiyoshi Hasegawa

Masahiro Omata

Hideo Sakuyama

Hiroaki Shibukawa

Hiroharu Takeuchi

Yuhei Yamane

Koji Higaki

Yoshito Ozawa

A field-pole magnet manufacturing apparatus fractures a magnet fixed on a die serving as a lower tool by causing a punch of an upper tool to press the magnet while in contact with the magnet. At least one projection is formed in the punch of the upper tool symmetrically with respect to the central position of the magnet in the width direction of the magnet.

Apparatus and method for manufacturing field-pole magnet

An apparatus for manufacturing magnet segments constituting a field pole magnetic body formed by cleaving a magnetic body at a plurality of scheduled cleaving parts is provided. The apparatus includes placing tables on which a magnetic body having a coating applied to an outer surface thereof is placed, a pressing unit that cleaves the magnetic body by pressing the magnetic body from an opposite side of an incision at a scheduled cleaving part arranged between two of the placing tables, and a cutting unit that cuts the coaling of the magnetic body present at the scheduled cleaving part after the magnetic body is cleaved, by applying a moment in a direction opposite to a moment generated in the magnetic body between the two placing tables at the time of cleaving. Cleaving divides the magnetic body into a magnet segment and an uncleaved magnetic body.

Apparatus and method for manufacturing magnet segments constituting field pole magnetic body

A device for manufacturing a field pole magnet body includes a reference jig having reference surfaces in a lengthwise direction, a width direction, and a thickness direction for positioning the plurality of cleaved and divided magnet fragments; a lengthwise direction pressing means that presses the magnet fragments from the lengthwise direction to the lengthwise direction reference surface; a width direction pressing means that presses them from the width direction to the width direction reference surface; and a thickness pressing means that presses them from the thickness direction to the thickness direction reference surface. The lengthwise direction pressing means is operated to press the magnet fragments in a state in which a pressing force of at least one of the width direction pressing means and the thickness direction pressing means is suppressed to be weaker than a pressing force generated by the lengthwise direction pressing means or is released.

Manufacturing device for field pole magnet body and manufacturing method for same

A one-piece field-pole magnet is manufactured by filling a gap formed between magnetic pieces placed on a plane with an adhesive or resin. During the process, a pushing member applies a pushing force onto each of the magnet pieces in a thickness direction thereof. The pushing member comprises pushing parts each of which pushes each of the magnet pieces, thereby equalizing the pushing forces applied to the respective magnet pieces.

Manufacturing device for field-pole magnet and manufacturing method for same

A magnet evaluating device evaluates an evaluation magnet by passing the evaluation magnet, which is formed by connecting a plurality of magnetic sections with insulating material in between, and a master magnet of the same form through an alternating magnetic field generated by an excitation coil, measuring the eddy current occurring in the magnetic section as voltage or current occurring in a detection coil and comparing the measured value for the evaluation magnet and the measured value for the master magnet.

Magnet evaluating device and method

A manufacturing device for a field pole magnet body includes a reference jig having reference surfaces in the lengthwise direction, width direction, and thickness direction for positioning a plurality of cleaved and divided magnet fragments in an aligned state. The manufacturing device further includes a first pressing means that presses the plurality of magnet fragments to the thickness direction reference surface from the thickness direction of a magnet body to align them in the thickness direction, and a second pressing means that presses the plurality of magnet fragments to the width direction reference surface from the width direction of the magnet body to align them in the width direction. An operational axis line of a pressing part of at least one of the first and second pressing means is arranged to be tilted such that it approaches the lengthwise direction reference surface at the side that abuts the magnet fragments.

An apparatus for manufacturing a field pole magnetic body formed by laminating magnet segments produced by cutting and dividing a permanent magnet and to be arranged in a rotary electric machine includes a housing part adapted to successively house a plurality of the magnet segments having adhesive applied to cut surfaces with the cut surfaces facing each other and has an inner side surface adjacent to outer side surfaces of the housed magnet segments, and a pressing unit adapted to press the magnet segments housed in the housing part toward a bottom part of the housing part in a longitudinal direction. The magnet segments are restrained in a width direction and a thickness direction by the inner side surface of the housing part when the magnet segments are pressed by the pressing unit.

Apparatus for manufacturing field pole magnetic body

A method of manufacturing a magnet segment of a field pole magnet body includes cleaving a magnet material at a plurality of cleavage target regions arranged with an interval in a longitudinal direction of the magnet material. The cleavage process includes cleaving the magnet material sequentially from the cleavage target region closer to one side edge of the longitudinal direction of the magnet material, wherein a notch is formed in each of the plurality of cleavage target regions of the magnet material such that a depth of the notch closer to the one side edge becomes deeper.

Method of manufacturing magnet segment of field pole magnet body

This invention is a manufacturing device for a permanent magnet disposed in a rotating electrical machine, in which a plurality of magnet pieces, each formed by being fractured and split along a notch groove, are aligned and joined to each other with an adhesive interposed between fractured surfaces. First pressing means for aligning the plurality of fractured and split magnet pieces with the fractured surfaces opposed to each other in a width direction by pressing from the width direction of the permanent magnet and second pressing means for aligning the plurality of magnet pieces in a thickness direction by pressing from a thickness direction of the permanent magnet are provided. Moreover, third pressing means for joining the opposing fractured surfaces of the magnet piece with the interposed adhesive by pressing the plurality of magnet pieces from a longitudinal direction of the permanent magnet is provided.

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Yokohama, Japan

Kazuhiro Takaichi