Tokyo Ohka Kogyo Co., Ltd.

Tokyo Metropolitan University

3dom Inc.

Kazuhiro Imazawa

Kiyoshi Kanamura

Hiroyoshi Sago

Hirokazu Munakata

Provided is a separator which can make the electric field on the surface of a negative electrode for a metal secondary battery homogeneous to thereby prevent the formation of dendrites. A porous separator for metal secondary batteries, which has a polymer electrolyte layer formed on the surface layer of at least one main surface of a porous polyimide film. It is preferred that the polymer electrolyte layer is composed of both a polymer electrolyte material which is supported on at least one main surface of the porous polyimide film and a polymer electrolyte material which is supported in voids in a layered region that extends from the main surface.

Separator for metal secondary batteries

A method for manufacturing, a secondary battery separator including a porous resin film in which pores have three-dimensionally ordered structure and are in mutual communication via through-holes. The method includes: uniformly dispersing spherical microparticles having narrow particle size distribution in a dispersion medium to prepare a microparticles-dispersed slurry; drying slurry to obtain a spherical microparticles-dispersed film; heat-treating the film to form a microparticles-resin film in which the microparticles are regularly arrayed in three-dimensions in a resin matrix; and contacting the microparticles-resin film with an organic acid, water, an alkaline solution or an inorganic acid other than hydrofluoric acid to dissolve and remove the microparticles, or heating the microparticles-resin film to remove the microparticles, to form pores which are in mutual communication and regularly arrayed in the resin matrix. The medium has a resin precursor for the resin matrix and surfaces of the microparticles are inactive against the medium.

Growing community of inventors

Kanagawa, Japan

Kazuhiro Imazawa