Sanyo Electric Co., Ltd.

Katsuya Ito

Takuya Tamagawa

Masahiro Hosoda

Chihiro Fujisawa

Yoichiro Shibata

Kazuhiro Yoshimura

A production method for producing an electrode plate that can hold well the active material and producing a battery using the electrode plate. A production method for an electrode plate of a battery includes the steps of: forming at least one electrode plate prototype by forming a layer filled with an active material on a main surface of a plate-shaped core body; and infiltrating a liquid containing a resin and an organic solvent into at least part of a circumference of the layer filled with the active material. The applied liquid infiltrates into the circumferential region of the active material filling area, namely an outer edge of the layer and an area in its vicinity including the outer edge. The resin contained in the liquid enhances the bonding force between the conductive core body and the active material particles and between the active material particles.

Method of producing electrode plate filled with active material, method of producing battery using thereof

A method of producing a nickel electrode for an alkaline storage battery, comprising: an active-material loading step comprising preparing an active-material loaded plate electrode by loading an active-material containing nickel hydroxide as its principal component into the pores of said porous electrically conductive substrate; an immersion step comprising immersing said active-material loaded plate electrode into an impregnation solution comprising an acid salt solution containing at least one element selected from the group consisting of Ca, Sr, Sc, Y, Al, Mn, and lanthanides; and an alkali treatment step comprising forming a hydroxide layer on the surface of the electrode plate by converting the acid salt into a hydroxide by immersing said plate electrode into an alkaline solution; provided that the temperature of the impregnation solution is controlled in a range of from 40 to 90&deg; C., and that the pH value of impregnating solution is controlled to a range of from 4 to 6. Thus, it is provided a nickel electrode free from a drop in battery capacity and yet having excellent high temperature characteristics by controlling the amount of elution of the loaded active material even when immersed in an acid salt solution.

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Awaji, Japan

Katsuya Ito