Gebrueder Heller Maschinenfabrik Gmbh

Gebr. Heller Maschinenfabrik Gmbh

Gebr. Heller Maschinenfabrik Gesellschaft MIT Beschrankter Haftung

Gebrueder Heller, Maschinenfabrik Gesellschaft MIT Beschraenkter Haftung

Gerbrueder Heller Maschinenfabrik Gmbh

Karlheinz Schmid

Heinrich Bonfert

Bernd Faigle

Werner Ott

A method for machining a rotation-symmetrical workpiece surface includes the steps of rotating the workpiece during machining, roughing the workpiece surface, smoothing in a longitudinal turning process the workpiece surface with a cutting tool having a cutting blade with a divided edge arrangement, advancing the cutting tool in a radial direction relative to the workpiece surface in the smoothing step, and moving the cutting tool in the axial direction of the workpiece surface for carrying out the longitudinal turning process. The cutting tool for carrying out the aforementioned method comprises at least one first cutting blade for the smoothing step, the first cutting blade having at least two adjacent edges axially spaced at a distance from one another.

Method for machining a radially symmetrical workpiece surface and a tool

A method for machining surfaces of revolution at workpieces comprises the eps of: rotating the workpiece during machining; roughing the workpiece with a disk-shaped tool having at its circumferential edge cutting elements with cutting edges; and, for finishing the workpiece, plunge-cutting by turning the workpiece with the disk-shaped tool, wherein the step of plunge-cutting by turning is divided into a sequence of individual plunge-cutting by turning steps so that material of overlapping portions of the workpiece is removed sequentially. The tool comprises a disk-shaped base body with a circumferential edge and a first set and a second set of cutting elements that are connected to and distributed over the circumferential edge of the disk-shaped base body. The first set is used in the roughing process, and the second set is used in the finishing process by plunge-cutting by turning. The cutting elements of the second set are spaced at a distance from one another in the circumferential direction of the tool and axially staggered such that, when viewed in the circumferential direction, the working areas of the cutting elements overlap.

Method for machining surfaces or revolution at workpieces and

A center drive support for supporting a crankshaft during machining in a machining device comprises a rotatably drivable support member and a drive unit. The rotatably drivable support member has a carrier with at least two clamping elements with clamping ends. The clamping elements are displaceable between a clamping position and a release position for the crankshaft. The clamping elements clamp the crankshaft between their clamping ends. The drive unit is connected to the clamping elements for applying a required clamping force in the clamping position during rotation of the support member. The drive unit includes a clamping motor and a drive shaft connected to the clamping motor. It further includes a gear unit connected between the drive shaft and the carrier. The gear unit, during machining of the crankshaft in the clamping position, follows the rotation of the support member against the toque of the clamping motor.

Center drive support for supporting a crank shaft during machining

During machining of workpieces, particularly crankshafts, in a central ren of the workpiece, both tips at opposite unmachined ends are axially retracted from the workpiece; both machined ends of the workpiece are clamped centered with the radial clamping members. During the machining of one workpiece end, the workpiece is clamped equalized at the oppositely located end and during the machining of the central region is clamped centered at this end. A workpiece after end machining and before machining of the central region is relieved for elimination of existing axial tensile-strength pressure stresses. Before the machining of the central region there is applied an axial tensile-strength stress upon the workpiece. Apparatus for carrying-out the method includes two oppositely located main spindles and chucks, which have radially and axially adjustable clamping elements and having two oppositely located centering tips, which are adjustable axially relative to the clamping elements respectively the chucks. One chuck has centering-clamping clamp elements and equalizing-clamping clamp elements which are radially adjustable independently of each other. The centering and the equalizing-clamping clamp elements are adjustable axially in common. One chuck is provided with a load-relief device which is provided with a piston-cylinder-unit. The one chuck for axial stress loading of the clamped workpiece is adjustable by engagement of the piston. The one chuck is a clamping-tong chuck arrangement.

Method for machine-cut working of workpieces with rotationally

An apparatus for machining axially symmetrical workpiece surfaces. The apparatus includes two vises for the workpiece that is to be machined, and two headstocks, each of which has an arbor for a respective tool, with the two tools being aligned with one another. The ends of the two tools that face one another are supported against one another in such a way that the tools can be shifted axially relative to one another.

Apparatus for machining axially symmetrical workpiece surfaces

A crankshaft milling or a similar milling machine has been provided with a measuring pick-up which measures heat expansion of the clamping vises and of the milling drums for providing a correction value which is then supplied to the feed advance drives for the respective milling units to compensate for such heat expansions for accurate milling operations.

Milling machine, especially crankshaft milling machine

A crankshaft milling machine has one or more milling units supported on a respective pivot journal (23) having a journal axis extending in parallel to a work piece axis. The pivot journal (23) is supported on a carrier (21) which is movable in a direction parallel to a line connecting the journal axis of the pivot journal (23) and the work piece axis. Thus, it is possible to move the milling unit along a circular path around a crankshaft bearing pin which is to be milled, and which is stationary during the entire milling operation.

Crankshaft milling apparatus

The present crankshaft milling machine comprises at least one milling slide in which the drive spindle is rotatably supported. A milling tool with axially spaced disk cutters is also rotatably supported in the milling slide and operatively connectable, for example, by a clutch, to the drive spindle. One support bearing of the milling tool is constructed as an axial thrust bearing. The clutch between the milling tool and the drive spindle is constructed to transmit torque moments and it is unable to transmit axially effective forces or loads. The clutch and divided bearing shells permit the exchange of the milling tool including the arbor carrying the cutters as a unit.

Crankshaft milling machine

The present crankshaft milling machine comprises at least one milling unit which may be controlled in its feed advance drive by a copying mechanism operating in synchronism with the rotation of the work piece. The copying mechanism is movable back and forth along a guide extending in parallel to the longitudinal axis of the work piece along a guide. The guide for the copying mechanism defines a plane which extends substantially vertically on one side of the work piece or crankshaft and in parallel to the crankshaft axis. Each milling unit is tiltably supported on a tilting axis located below the work piece axis and extending in parallel to the work piece axis. The feed advance drive is arranged on the side of the tilting axis facing away from the work piece. The feed advance drive reaches over the work piece, whereby a closed force flow around the work piece is established and the milling forces need not be introduced into the machine bed.

The present crankshaft milling machine comprises at least one milling slide in which the drive spindle is rotatably supported. A milling tool with axially spaced disk cutters is also rotatably supported in the milling slide and operatively connectable, for example, by a clutch, to the drive spindle. One support bearing of the milling tool is constructed as an axial thrust bearing. The clutch between the milling tool and the drive spindle is constructed to transmit torque moments and it is unable to transmit axially effective forces or loads.

The present gang cutter for crankshaft milling machines comprises a plurality of disk cutters spaced from one another on a common, rotational axis by spacers which may be bearings. The gang cutter is divided into a plurality of partial units corresponding in number to the number of disk cutters. Each unit comprises a disk cutter and a center drum member. Adjacent units are operatively connected to each other whereby an adjustment disk may be inserted between adjacent units. A certain number of drum members corresponding to the number of bearings is constructed as bearing rings.

Milling tool, especially gang cutter

The present machine tool for crankshafts and the like is constructed to support the crankshaft directly adjacent to the point where the crankshaft is subjected to a machining operation. For this purpose both machining units are provided with an additional workpiece supporting device. At least one, preferably both of the additional workpiece supporting devices are axially displaceable into a rest position over or above a member cantilevered from the tool drum.

Machine tool for machining of shafts, especially crankshafts

The present milling apparatus is constructed especially for milling crankshafts. A milling unit carrying milling cutters is adjustable on guide rails back and forth toward a workpiece such as a crankshaft. The crankshaft is held in respective chucks also supported on the machine base. Continuously adjustable bracing devices interconnect the milling unit with the workpiece supporting chucks on a side opposite the machine base, whereby undesired vibrations are avoided and the tool life is substantially increased.

Milling apparatus

The present milling tool for crankshafts is equipped with an electric hea to assure uniform tool temperatures throughout its operation and to thereby avoid tolerance variations in the milled workpiece. The present milling machine is equipped with contact elements for supplying an electric current to the heater in the milling tool proper.

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Neckartenzlingen, Germany

Karlheinz Schmid