Exxon Research and Engineering Company

Karl W Plumlee

Lonnie W Vernon

Rustom Merwan Billimoria

Frank F Tao

Christopher G Lington

Thomas Aczel

Sioma Zaczepinski

Coal, petroleum residuum and similar carbonaceous feed materials are subjected to hydroconversion in the presence of molecular hydrogen to produce a hydroconversion effluent which is then subjected to one or more separation steps to remove lower molecular weight liquids and produce a heavy bottoms stream containing high molecular weight liquids and unconverted carbonaceous material. The viscosity of the bottoms streams produced in the separation step or steps is prevented from increasing rapidly by treating the feed to the separation step or steps with ammonia gas prior to or during the separation step or steps. The viscosity of the heavy bottoms stream produced in the final separation step is also controlled by treating these bottoms with ammonia gas. In a preferred embodiment of the invention, the effluent from the hydroconversion reactor is subjected to an atmospheric distillation followed by a vacuum distillation and the feeds to these distillations are contacted with ammonia during the distillations.

Use of ammonia to reduce the viscosity of bottoms streams produced in

A process for hydrotreating a petroleum hydrocarbon feed comprising admixing a quinone compound, or compounds, with said hydrocarbon feed, and contacting said admixture with hydrogen at elevated temperature, suitably at temperatures ranging from about 500.degree. F. to about 1050.degree. F., preferably from about 750.degree. F. to about 900.degree. F. The petroleum hydrocarbon feed is characterized generally as comprised of a full boiling range crude, an atmospheric or vacuum residum, an unconventional whole heavy crude, or fractions boiling within the gasoline and mid-distillate ranges.

Hydrogenation of petroleum liquids using quinone catalysts

An indigenous aqueous stream can be treated and then recycled, with a suitable donor solvent, to a coal liquefaction zone to catalyze the reaction. In one embodiment, an aqueous fraction is separated from a coal liquefaction zone effluent, a quinone solids portion of the separated fraction is concentrated within the liquid by evaporation of water therefrom to form a slurry, and the slurry is then recycled to the coal liquefaction zone to catalyze the coal liquefaction reaction. Naturally occurring phenols and alkyl substituted phenols, also found within the aqueous stream, can also be converted to quinones, if desired, by a chemical reaction which favors the addition of hydroxyl consitutents to the phenols to form dihydroxy benzenes. Quinones, as disclosed in copending Applications Ser. No. 686,813 now U.S. Pat. No. 4,049,536; Ser. No. 686,814 now U.S. Pat. No. 4,049,537; Ser. No. 686,827 now U.S. Pat. No. 4,051,012 and Ser. No. 686,828, K. W. Plumlee et al, filed May 17, 1976, are suitable hydrogen transfer catalysts.

Hydrogen donor solvent coal liquefaction process

An indigenous hydrocarbon product stream boiling within a range of from about C.sub.1 -700.degree. F., preferably C.sub.1 -400.degree. F., is treated to produce an upgraded hydrocarbon fuel component and a component which can be recycled, with a suitable donor solvent, to a coal liquefaction zone to catalyze the reaction. In accordance therewith, a liquid hydrocarbon fraction with a high end boiling point range up to about 700.degree. F., preferably up to about 400.degree. F., is separated from a coal liquefaction zone effluent, the separated fraction is contacted with an alkaline medium to provide a hydrocarbon phase and an aqueous extract phase, the aqueous phase is neutralized, and contacted with a peroxygen compound to convert indigenous components of the aqueous phase of said hydrocarbon fraction into catalytic components, such that the aqueous stream is suitable for recycle to the coal liquefaction zone. Naturally occurring phenols and alkyl substituted phenols, found in the aqueous phase, are converted, by the addition of hydroxyl constituents to phenols, to dihydroxy benzenes which, as disclosed in copending Application Ser. Nos. 686,813 now U.S. Pat. No. 4,049,536; 686,814 now U.S. Pat. No. 4,049,537; 686,827 now U.S. Pat. No. 4,051,012 and 686,828, K. W. Plumlee et al, filed May 17, 1976, are suitable hydrogen transfer catalysts.

A process for liquefying a particulate coal feed to produce useful petroleum-like liquid products by steps which include: (a) contacting, in a liquefaction zone, said coal feed with a hydrogen donor solvent at temperature and pressure sufficient to hydroconvert and liquefy the coal, (b) separating the product from the liquefaction zone by distillation into fractions inclusive of a liquid solvent fraction which contains at least 30 weight percent, and preferably at least 50 weight percent hydrogen donor compounds, particularly those fractions boiling within about the 350.degree.-850.degree. F. range, and preferably within about the 400.degree.-700.degree. F. range, (c) hydrotreating said liquid solvent fraction in a hydrogenation zone in the presence of a quinone catalyst, and (d) recycling the hydrogenated liquid solvent mixture to said coal liquefaction zone.

Coal liquefaction process

A process for liquefying a particulate coal feed to produce useful petroleum-like liquid products by steps which include: (a) admixing said coal feed, a solvent, particularly a non-donor solvent, and an ortho-quinone compound, to form a coal liquid slurry, and then (b) contacting said coal liquid slurry with molecular hydrogen in a liquefaction zone at temperature and pressure sufficient to hydroconvert and liquefy the coal. In accordance with a preferred embodiment, the product from the liquefaction zone is separated by distillation into fractions inclusive of fractions boiling within about the 350.degree.-850.degree. F. range, and preferably within about the 400.degree.-700.degree. F. range, which can be recycled to the coal liquefaction zone for use in slurrying the coal. The ortho-quinone compound acts as a hydrogenation catalyst, causing adequate hydrogenation of the coal within the coal liquefaction zone in the presence of the molecular hydrogen without any necessity of employing a hydrogen donor solvent, and hence there is no necessity for hydrogenation of the solvent in a separate hydrogenation zone.

A process for liquefying a particulate coal feed to produce useful petroleum-like liquid products by steps which include: (a) admixing said coal feed, a solvent, particularly a non-donor solvent, and a quinone compound, or admixture of quinone compounds, to form a coal liquid slurry, and then (b) contacting said coal liquid slurry with molecular hydrogen in a liquefaction zone at temperature and pressure sufficient to hydroconvert and liquefy the coal. In accordance with a preferred embodiment, the product from the liquefaction zone is separated by distillation into fractions inclusive of fractions boiling within about the 350.degree.-850.degree. F. range, and preferably within about the 400.degree.-700.degree. F. range, which can be recycled to the coal liquefaction zone for use in slurrying the coal. A feature of this invention is that the quinone compound acts as a hydrogenation catalyst, causing adequate hydrogenation of the coal within the coal liquefaction zone in the presence of the molecular hydrogen without any necessity of employing a hydrogen donor solvent, and hence there is no need for hydrogenation of the solvent in a separate hydrogenation zone.

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Baytown, TX, United States of America

Karl W Plumlee