Alusuisse-lonza Services Ltd.

Karl-Ludwig Eckert

Jean-Pierre Gabathuler

Albert Maurer

Peter Kaser

Anton Fischer

The process for manufacturing an open pore foam body with three dimensional ceramic network, in particular as a filter for the treatment of hot gases or as a catalyst substrate, has as its starting material a block of open pore plastic foam. This is impregnated at least once with a ceramic suspension, freed of excess ceramic suspension and heated to a temperature below the melting point of the plastic, then finally burnt off at a temperature at which the ceramic sinters together. The plastic foam block of the prescribed outer dimensions is cooled down and machined to produce a Z-flow filter with high precision longitudinal channels.

Process for manufacturing a ceramic foam body

The process for manufacturing an open pore foam body with three dimensional ceramic network, in particular as a filter for the treatment of hot gases or as a catalyst substrate, has as its starting material a block of open pore plastic foam. This is impregnated at least once with a ceramic suspension, freed of excess ceramic suspension and heated to a temperature below the melting point of the plastic, then finally burnt off at a temperature at which the ceramic sinters together. At least one plastic foam layer is impregnated, assembled into a plastic foam block with flow channels between two layers and sintered to form a Z-flow filter.

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Schaffhausen, Switzerland

Karl-Ludwig Eckert