Coats & Clark, Inc.

Karl Hannes

Ruediger Einhorn

Lee R Chasen

Paul C Rossi

A locking pulley assembly includes a pulley adapted to be affixed to a surface, a pull handle, a swivel hook, and a cord extending between the swivel hook and the handle around the pulley wheel. The pulley includes a unitary pulley wheel having locking grooves and coaxial frustoconical bearing surfaces, the pulley wheel being mounted for rotation in a unitary frame having inwardly facing frustoconical bearing surfaces engaging the bearing surfaces of the pulley wheel to form a rotatable joint. The handle is comprised of a cylindrical member having a central axial hole with reduced diameter at its central portion for holding a knotted end of the cord. The handle also has a slot at each end thereof of width slightly less than the diameter of the cord, to enable the handle to hold the cord. The swivel hook has a first element adapted to be affixed to the other end of the cord, and a hook pivotally mounted on the first member. In the formation of the pulley, the frame and pulley wheel are sequentially cast, with the bearing surfaces of the first cast member forming the bearing surface part of the die for the casting of the second element. The frame is cast with bowed sides, and these bowed sides are straightened by compression to free the rotating joint.

Locking pulley assembly and method of making same

An articulated cutting tool, such as scissors, is formed by casting a first element with a pivot region, and casting a second element using the pivot region of the first element as the mold for the pivot region of the second element. The pivot regions of the elements are tapered, and in order to free the pivot joint, the pin is upset, for example by punching in the axial direction of the pin. The articulated element thus formed is coated with a hard coating material, and the cutting edges of the tool are ground to provide a sharp cutting edge for shearing action to which the layer of hard coating material extends. The invention is also adaptable to articulated tools, such as pliers, which do not have cutting edges, in which case the plating and grinding of the tool may be omitted.

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White Plains, NY, United States of America

Karl Hannes