Integrated Packaging Solutions, LLC

Kalvis Jaunarajs

Michael W Calahan

Kevin Michael Gillest

Christopher Dale Goldsmith

Richard Lord

Kevin Gillest

Byron Henze

Logan Ostrander

Industrial production facilities (such as can making factories) may tag with radio frequency near proximity devices their tooling (knockouts, dies, punches, etc) so that the tooling may be instantly located on any particular machine or location in the facility, by known critical characteristics of the tooling, particularly diameter. This is possible because each machine will also have a reader for the tags, and other areas such as inventory shelves, inspection stations, doors, loading docks, shipping departments and even vendors may also have the reading devices. Passive RFID tags and readers may be used for this purpose. The invention may be open to other businesses so inventory may be located across manufacturing systems and/or businesses.

Near proximity non-contact can production tooling and tool characteristics identification and tracking system

An improved device for adjusting spray guns in an IC spray machine. Adjustments may be done using electro-mechanical or pneumatic actuators, and may rotate the nozzles toward an evacuation hood for cleaning, etc. Two actuators are used per spray gun, one mechanically engaged to a slide which moves the gun in translation (traversing in the X dimension), one which is mechanically engaged to a bracket which in turn is mechanically engaged to the gun mount, so the gun may be either moved or rotated. In addition, a Z-axis beam allows control in depth by an additional actuator/motor.

Spray gun adjustment system

The present invention teaches a process of measuring and grinding tools in can/cylindrical body production, allowing reduced production downtime, reduced cost and a predictive tool wear capability, which process allows more accurate stocking of tool inventory by means of tracking individual tools in use and providing advanced diagnostics to the tool room. This includes not just out-of-spec alarms from QA but also predictive alarms regarding cans produced by each tool, in-spec can weights and wall thicknesses, information on tool sizes being used in production, tools in inventory, pulled from inventory and other stock balancing information. The invention further teaches a system of equations for prioritizing grinding to maintain optimum tool inventory levels.

Can production tool, process for controlling can weight, cost, and dimensions

A spray gun mount, and retrofit kit spray gun mount based thereon, and a method of retrofitting, adjusting and spraying based thereon, are structured that the motion of the spray gun occurs about a point of rotation located at the exact nozzle of the spray gun rather than at a location on the gun mount. An arcuate slot may be provided on a fixed mounting plate and extensions (partially threaded screws) pass through the arcuate slot. The extensions in turn are firmly attached to a movable gun mount plate to which the spray gun is affixed. In adjusting the spray gun, all that may be necessary is to loosen a fastener which holds the gun mount plate and gun from rotating relative to the fixed plate, rotating it relative to the fixed plate and fastening it back into place again.

Spray gun mount and retrofit kit

Disclosed is a tool measuring device for measuring the size of tools used for making aluminum can bodies. The tool measuring device utilizes an LED measurement carriage having a central opening so that the LED measurement carriage passes over and around the tools. An LED linear beam is generated by LED linear arrays so that the tools cast a shadow on optical photodetector linear arrays. The distance between the transition points from light to dark on the optical photodetector linear arrays is measured to provide a highly accurate measurement of the size of various portions of the tools.

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Littleton, CO, United States of America

Kalvis Jaunarajs