Rockwell Automation Technologies Incorporated

Pavilion Technologies, Inc.

Kadir Liano

Bijan Sayyarrodsari

Alexander Barton Smith

Eric J Hartman

Wei Dai

James David Keeler

Yash P Puranik

Celso Axelrud

Ralph Bruce Ferguson

Apurva Prakash Samudra

Jakob Methfessel

Bijan Sayyar-Rodsari

Edward Stanley Plumer

Hanyu Shi

Alexander N Berman

Dongzuo Tian

Stephen William Piche

Mark Gerules

Carl Anthony Schweiger

William Douglas Johnson

Petr Horacek

Jan Kolinsky

Jiri Hanzlik

Ralph Bruce Ferguson, Ii

Bijan Sayyarodsari

Bijan Sayyarrodsar

Jan Kolinksky

A non-transitory computer-readable medium comprising computer-executable instructions that, when executed, are configured to cause a processor to perform operations that include receiving process input data associated with one or more automation devices, determining a plurality of operating conditions corresponding to the one or more automation devices; clustering the process input data based on the plurality of operating conditions, receiving a decision tree representative of the plurality of operating conditions and corresponding process input data, determining a splitting criterion for one or more nodes of the decision tree based on the clustered process input data, wherein the splitting criterion is configured to link the process input data to at least two operating conditions based on the decision tree, generating control logic for the one or more automation devices based on the decision tree and splitting criterion, and sending the control logic to the one or more automation devices.

Automated monitoring and control using updated streaming decision tree

For updating a computer vision model, a method converts a user input drawing including a user annotation of a first image in a drawing format to a training format image in a training format for a computer vision model. The method generates a training-representation drawing from the training format image. The training-representation drawing includes an image inference for the first image. The method receives user feedback for the training-representation drawing in the drawing format. The method updates the computer vision model based on the user feedback. The method generates an image inference for a second image based on the updated computer vision model and generates model-health metrics, agreement-metrics, and a sortable image index to explain image inferences with respect to guided user annotation of the second image. The method caches partial results from the image-inferences to afford quicker updating of computer vision models, affording more iterative model-development than ad-hoc model-evaluation.

Computer vision model drawing interface

A non-transitory computer-readable medium comprising computer-executable instructions that, when executed, cause a processor to perform operations including receiving a first dataset from a first automation component, the first dataset corresponds to raw data acquired by a first sensor; receiving a second dataset from a second automation component, the second dataset corresponds to raw data acquired by a second sensor; receiving data indicating an expected operation related to operations of an industrial automation system including the first and second automation components; determining a signature based on the first and second datasets and the data indicating the expected operation, wherein the signature indicates an unexpected operation as compared to the expected operation; performing a root cause analysis using the signature to determine a relationship indicating a first set of changes of the first dataset corresponding to a second set of changes in the data indicating the expected operation.

Device control using processed sensor data corresponding to unexpected operations

A method for operating an industrial automation system may involve receiving, via a first module of a plurality of modules in a control system, an indication that an error between a measurement associated with a target variable that corresponds with at least a portion of the industrial automation system and a modeled value for the target variable. The method may then involve determining, via the first module, whether the error is within a first range of values and retraining a model used to generate the modeled value for the target variable based on a portion of a plurality of sets of data points acquired via a plurality of sensors disposed in the industrial automation system in response to the error being within the first range of values.

Systems and methods for retraining a model a target variable in a tiered framework

A non-transitory computer-readable medium comprising computer-executable instructions that, when executed, are configured to cause a processor to perform operations that include receiving image data after an operation is performed by an industrial automation device on a product; analyzing the image data based an object-based image analysis (OBIA) model to classify the product as one of a plurality of conditions related to manufacturing quality and the OBIA model includes property layers associated with features related to a manufacturing of the product; determining whether the one of the conditions indicates an anomaly being present in the product; sending a notification indicative of the one of the plurality of conditions is presently associated with the product; identifying a property layer associated with classifying the one of the plurality of conditions; and updating the OBIA model based on the property layer and the input indicative of the anomaly being incorrectly associated with the product.

Automated monitoring using image analysis

A computer-readable medium may include instructions that may cause a processor to perform operations that may include receiving audio data representative of sound waves generated by industrial devices and extracting features from the audio data. The features may be representative of a portion of the audio data. The operations may also include identifying a subset of the features based on distances between each of the plurality of features in an information space. The information space may include known clusters. The operations may then include determining that the subset of the features corresponds to an unknown cluster in the information space, performing a constrained classification operation based on each feature of the subset of the features to identify a new known cluster for the information space, and modifying operations of the industrial devices based on the new known cluster.

Automated diagnosis of augmented acoustic measurement in industrial environments

A non-transitory computer-readable medium comprising computer-executable instructions that, when executed, are configured to cause a processor to perform operations that include receiving operational parameters for one or more automation devices, wherein the one or more automation devices are configured to implement control logic generated based on a decision tree. The operations also include receiving an output by the decision tree based on the operational parameters. Further, the operations include determining the output is an anomalous output based on a constraint associated with the decision tree. Further still, the operations include generating an updated decision tree based on the anomalous output. Even further, the operations include generating updated control logic for the one or more automation devices based on the updated decision tree. Even further, the operations include sending the updated control logic to the one or more automation devices.

Automated monitoring and control using augmented streaming decision tree

A method for operating an industrial automation system may include receiving, via a first module of a plurality of modules in a control system, a plurality of datasets via at least a portion of the plurality of modules. The plurality datasets may include raw values without context regarding the plurality datasets. The method may then include identifying a subset of the plurality of datasets that influences a value of a target variable by analyzing the data without regard to the context, modeling a behavior of the target variable over time based on the subset of the plurality of datasets, and adjusting one or more operations of an automation device based on the model.

Systems and methods for locally modeling a target variable

An analytics engine is provided for industrial automation applications. The engine may be modular, and may be instantiated upon receipt of a data structure, such as containing annotated data from or relating to a monitored and/or controlled machine or process. The module may be data-driven so that it is instantiated only as needed, upon receipt of the input data structure. The module then carries out analysis on the data, and outputs a data structure that can be used for further analysis, or directly by other modules for modeling, classification, optimization and/or control.

Base analytics engine modeling for monitoring, diagnostics optimization and control

A modular analysis engine provided classification of variables and data in an industrial automation environment. The module may be instantiated upon receipt of an input data structure, such as containing annotated data for any desired variables related to the machine or process monitored and/or controlled. The data may be provided in a batch or the engine may operate on streaming data. The output of the module may be a data structure that can be used by other modules, such as for modeling, optimization, and control. The classification may allow for insightful analysis, such as for textual classification of alarms provided in the automation setting.

Classification modeling for monitoring, diagnostics optimization and control

A modular modeling engine is provided for industrial automation applications. The module may be instantiated upon demand, such as upon receipt of annotated data for a system or process being monitored and/or controlled. The model is agnostic insomuch as little or no prior knowledge is required of the system or process. Variables, functions, and their combinations are selected and the model is refined automatically. A data structure is received for instantiation of the model, and following modeling, a similar data structure is produced. The module may be used together with other modules for caning out complex automation processing at the same or multiple levels in an automation setting.

Automatic modeling for monitoring, diagnostics, optimization and control

The embodiments described herein include one embodiment that provides a control method that includes connecting a first controller to a control system; receiving control system configuration data from a database, in which the configuration data comprises holistic state data of a second controller in the control system; and configuring operation of the first controller based at least in part on the configuration data received.

Control system database systems and methods

An industrial automation system may include an automation device and a control system communicatively coupled to the automation device. The control system may include a first module of a number of modules, such that the first module may receive an indication of a target variable associated with the industrial automation device. The first module may then receive parameters associated with the target variable, identify a portion of data points associated with controlling the target variable with respect to the parameters, generate a model of each data point of the portion over time with respect to the parameters based on the data points, determine functions associated with the model. The functions represent one or more relationships between the each data point of the portion with respect to controlling the target variable. The first module may then adjust one or more operations of the automation device based on the functions.

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Pflugerville, TX, United States of America

Kadir Liano