Evonik Operations Gmbh

Jörn Kiwitt

Rüdiger Landers

Philipp Tomuschat

A method determines machine parameters of a foam production machine is provided. The foam production machine includes a mixing head configured to mix precursor reagents for forming a reactive mixture, a plurality of inclined fall plates, where a first inclined fall plate is configured to receive the reactive mixture, and where each inclined fall plate has vertically adjustable ends, and a conveyor configured to receive the reactive mixture from a last inclined fall plate, the conveyor having an adjustable conveyor speed. The method includes executing software by a computer system, including accessing a database for reading a rise profile for the reactive mixture of the precursor reagents and computing, based on the rise profile, vertical positions for the ends of each inclined fall plate and the conveyor speed resulting in a predefined predicted profile of the reactive mixture on the plurality of inclined fall plates.

System and method for determining parameters for foam production

A method sets machine parameters of a foam production machine. The foam production machine includes an intermediate conveyance unit configured to receive a reactive mixture, a plurality of fall plates having vertically adjustable ends and configured to receive the reactive mixture from the intermediate conveyance unit, and a conveyor configured to receive the reactive mixture from the fall plates. The method includes executing software by a computer system, where executing the software includes importing characteristics of the foam production machine and a rise profile for the reactive mixture, and iteratively determining process and machine parameters, including reactive mixture flow rate, conveyor speed, a dimension of the intermediate conveyance unit, and vertical positions for the ends of each fall plate resulting in a predefined predicted profile of the reactive mixture on the plurality of fall plates.

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Essen, Germany

Jörn Kiwitt