Ceramatec, Inc.

Justin Pendleton

Sai Bhavaraju

Shekar H Balagopal

Vinod Malhotra

Robin Edward Richards

Kean Duffey

Kathy Jo Reid

A method that produces coupled radical products. The method involves obtaining a sodium salt of a sulfonic acid (R&#x2014;SO&#x2014;Na). The alkali metal salt is then used in an anolyte as part of an electrolytic cell. The electrolytic cell may include an alkali ion conducting membrane (such as a NaSICON membrane). When the cell is operated, the alkali metal salt of the sulfonic acid desulfoxylates and forms radicals. Such radicals are then bonded to other radicals, thereby producing a coupled radical product such as a hydrocarbon. The produced hydrocarbon may be, for example, saturated, unsaturated, branched, or unbranched, depending upon the starting material.

Method of producing coupled radical products via desulfoxylation

A dialkyl or diaryl ether is produced by reacting carbon dioxide with a metal alcoholate having the formula, M(RO), where 'M' is a Group 1, Group 2, or Group 3 metal; 'x' is the valence of the metal M; &#x201c;R&#x201d; is a Cto Clower alkyl or aryl, wherein the reaction produces a dialkyl or diaryl ether having a formula, R&#x2014;O&#x2014;R, and a metal carbonate having a formula MCOwhere M is a Group 1 metal, MCOwhere M is a Group 2 metal, and M(CO)where M is a Group 3 metal. The metal carbonate may be removed by conventional means, such as filtration. The dialkyl or diaryl ether may be recovered and used as a fuel, fuel additive, propellant, or building block for other fuels or petrochemicals. In some cases the metal alcoholate is in an alcohol solution and the alcohol and metal carbonate are recycled to regenerate the metal alcoholate. A specific example of dimethyl ether production is disclosed.

Dialkyl and diaryl ether production from metal alcoholate

An electrochemical process for the production of sodium hypochlorite is disclosed. The process may potentially be used to produce sodium hypochlorite from seawater or low purity un-softened or NaCl-based salt solutions. The process utilizes a sodium ion conductive ceramic membrane, such as membranes based on NASICON-type materials, in an electrolytic cell. In the process, water is reduced at a cathode to form hydroxyl ions and hydrogen gas. Chloride ions from a sodium chloride solution are oxidized in the anolyte compartment to produce chlorine gas which reacts with water to produce hypochlorous and hydrochloric acid. Sodium ions are transported from the anolyte compartment to the catholyte compartment across the sodium ion conductive ceramic membrane. Sodium hydroxide is transported from the catholyte compartment to the anolyte compartment to produce sodium hypochlorite within the anolyte compartment.

Electrolytic process to produce sodium hypochlorite using sodium ion conductive ceramic membranes

Systems and methods for using carbon dioxide to remove an alkali catalyst and to recover free carboxylic acids after a transesterification reaction are disclosed. Generally, the methods include first providing a mixture resulting from the transesterification of an ester, wherein the mixture includes substances selected from the alkali catalyst, an alcohol, and a transesterification reaction product such as biodiesel. Second, the methods generally include adding carbon dioxide to the mixture. In some cases, adding the carbon dioxide to the mixture causes the alkali catalyst to convert into an alkali carbonate and/or an alkali bicarbonate. In other cases, adding the carbon dioxide to the mixture causes the carboxylic acid alkali salt to convert into a free carboxylic acid. In either case, the alkali carbonate, the alkali bicarbonate, and/or the free carboxylic acid can be separated from the mixture in any suitable manner.

Systems and methods for removing catalyst and recovering free carboxylic acids after transesterification reaction

Disclosed are processes of making solutions of alkali alkoxides in their corresponding alcohols using an electrolytic process. In one embodiment, sodium methoxide in methanol is made from methanol and aqueous sodium hydroxide solution, where the aqueous sodium hydroxide solution is present in the anolyte compartment and a solution of sodium methoxide in methanol is present in the catholyte compartment, the two compartments are separated by a ceramic membrane that selectively transports sodium ions under the influence of an electric potential, and wherein the composition of the solution of sodium methoxide in methanol in the catholyte compartment of the electrolytic cell comprises between at least about 2% by weight sodium methoxide and at most about 20% by weight sodium methoxide.

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Salt Lake City, UT, United States of America

Justin Pendleton