Econtrols, Inc.

Inpro/seal LLC

Fw Murphy Production Controls, LLC

Justin H Sanders

Kennon Guglielmo

Randall W Walser

Michael W Walser

Timothy J Westerdale

Michael T Hambidge

Kenneth R Shouse

Joseph Grogan

Christopher M Cole

Chad Stovell

Timothy J Barton

James Cole

Trevor M Harper

Thomas Branyon

J Michael Carroll

A system for determining properties of fuel supplied to an internal combustion (IC) engine and for adjusting operations of the IC engine based on the determined properties. The system includes an air-flow throttle configured to control the air supplied to the IC engine; a fuel-flow throttle configured to control the fuel supplied to the IC engine; and an engine control module (ECM) configured to receive readings from and control operation of the throttles. The ECM is configured to perform a fuel-air determination program where the ECM determines a percent-error air-to-fuel ratio (AF) based on a true AF ratio compared to an ideal AF ratio. The ECM is configured to perform a fuel property determination and adjustment program in which the ECM is configured to adjust operations of the IC engine based on a fuel property value determined using the percent-error AF ratio.

Natural gas engines with fuel quality determination

Systems and methods for automatic calibration of large industrial engines in applications where the quality of the fuel supply is unknown and/or variable over time, particularly engines that drive compressors on a natural gas well site. A combination of throttles and an oxygen sensor are disclosed, whereby the combination involves a mass-flow-air (MFA) throttle and a mass-flow-gas (MFG) throttle to determine the mass flow of air and mass flow of gas. As a response to exhaust gas oxygen level readings, the mass flow measurements are used to determine real time air-fuel ratios. An algorithm uses the air-fuel ratios as input data, wherein a microcontroller adjusts the throttles to meet engine performance demands. Additionally, using the air-fuel ratio data and suggested engine OEM calibration specifications as block multiplier inputs, particular fuel properties can be accurately interpolated, thereby enabling automatic calibration of the engine and other interventions as desired.

Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control—a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.

Highly accurate continuous-flow vaporized fuel supply for large dynamic power ranges

Systems and methods for automatic calibration of large industrial engines in applications where the quality of the fuel supply is unknown and/or variable over time, particularly engines that drive compressors on a natural gas well site. A combination of throttles and an oxygen sensor including a mass-flow-air throttle and a mass-flow-gas throttle to determine the mass flow of air and mass flow of gas. As a response to exhaust gas oxygen level readings, the mass flow measurements are used to determine real time air-fuel ratios. An algorithm uses the air-fuel ratios as input data, wherein a microcontroller adjusts the throttles to meet engine performance demands. Additionally, using the air-fuel ratio data and suggested engine OEM calibration specifications as block multiplier inputs, particular fuel properties, such as British Thermal Unit (BTU) content, can be accurately interpolated, thereby enabling automatic calibration of the engine.

A mass-flow throttle for highly accurate control of the gaseous supplies (fuel and/or air) to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's ECM, especially for large (i.e., 30 liters or greater in size) spark-ignited internal combustion engines fueled by natural gas. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with tight control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are innovatively suited to be used for both MFG and MFA throttles in industrial applications, to achieve highly accurate mass-flow control even despite pressure fluctuations while operating in non-choked flow.

Mass-flow throttle for large natural gas engines

Methods and systems for accurate and precise fuel supply control for continuous-flow of gaseous fuel to an internal combustion engine over a large dynamic power range, including a dual-stage valve that allows optimal control&#x2014;a first stage in the form of a voice-coil driven electronic pressure regulator, and a second stage in the form of a voice-coil-driven choked-flow valve; monitoring the pressure of the fuel intermediate the two stages and making appropriate adjustments to the first stage via a pressure actuator loop; feeding the gaseous fuel mixture through a unitary block assembly into the second stage; monitoring the pressure of the air/fuel mixture and making appropriate adjustments to the second stage via a valve actuator control loop.

A mass-flow throttle for highly accurate control of gaseous supplies of fuel and/or air to the combustion chambers for a large engine in response to instantaneous demand signals from the engine's engine control module (ECM), especially for large spark-ignited internal combustion engines. With a unitary block assembly and a throttle blade driven by a non-articulated rotary actuator shaft, in combination with control circuitry including multiple pressure sensors as well as sensors for temperature and throttle position, the same basic throttle concepts are suited to be used for both mass-flow gas (MFG) and mass-flow air (MFA) throttles in industrial applications, to achieve highly accurate mass-flow control despite pressure fluctuations while operating in non-choked flow. The throttle, in combination with the sensors and ECM, enable detection of backfire events, with the throttle system further being enabled to take operative measures to prevent damage to the throttle components resulting from a backfire event.

Growing community of inventors

San Antonio, TX, United States of America

Justin H Sanders