Hypertherm, Inc.

Justin Gullotta

Jesse A Roberts

Zheng Duan

Jon W Lindsay

Stephen Theodore Eickhoff

Sung Je Kim

Dennis M Borowy

Shreyansh Patel

Martin Higgens

Eric Streit

Qinghua Liu

Ashok V Retnaswamy

A method for determining operating parameters to process a workpiece using a manufacturing processing system including a plasma arc gouging torch. The method includes positioning a plasma arc gouging torch at a location relative to a workpiece and determining a start point and an end point for each gouging path based on the location and a gouge profile. The method further includes using the gouging profile to determine first operating parameters for the plasma arc gouging torch for a first gouging path and determining second operating parameters for the plasma arc gouging torch for a second gouging path based on the gouge profile and the first gouging path. The second operating parameters include at least one of a second torch speed or a torch offset. The method also includes using at least one of the first or second operating parameters to process the workpiece with the plasma arc gouging torch.

Systems and methods for multi-path gouging

In some aspects, a consumable for plasma arc torch that generates a predetermined plenum pressure from a substantially constant preset gas supply pressure from a plasma arc torch power supply, where the substantially constant preset gas supply being used to support plasma generation for a selection of multiple consumable components that each generate a different plasma plenum pressure for carrying out different processes, can include a proximal portion shaped to connect to the plasma arc torch and define a plasma gas inlet region; a distal portion shaped to define a gas outlet; and a pressure-matching stage comprising a pressure wall defining at least one flow path between the gas inlet region and the gas outlet configured to establish sufficient fixed pressure drop of a flow of gas flowing through the pressure-matching stage to reduce a pressure of the flow of gas to the predetermined plenum pressure.

Supplying pressurized gas to plasma arc torch consumables and related systems and methods

A plasma cutting system is provided. The system includes a power source configured to generate a plasma arc, and a plasma arc torch connected to the power source for delivering the plasma arc to a workpiece. The plasma arc torch defines a multi-function fluid flow path for sustaining the plasma arc and cooling the plasma arc torch such that the plasma cutting system has a power-to-gas flow ratio of at least 2 kilowatts per cubic feet per minute (KW/cfm). The power-to-gas flow ratio comprises a ratio of power of the generated plasma arc to a total gas flow supplied to the plasma arc torch.

Plasma cutting system with efficient components

In some aspects, methods for operating a plasma cutting system can include initiating an arc between a set of consumable components disposed in a torch of the plasma cutting system, the set of consumable components including a first consumable component and a second consumable component, detecting an operational characteristic of the arc, and analyzing the operational characteristic to identify at least one consumable component of the set of consumable components.

Identifying plasma arc torch components and related systems and methods

A power supply assembly for a plasma arc torch is provided. The power supply assembly includes an input circuit, an energy storage device, a torch connector and an output circuit. The input circuit is configured to produce a first output signal. The energy storage device is electrically connected to the input circuit for receiving a charge signal therefrom. The energy storage device is capable of producing a second output signal. The torch connector is electrically connected to the input circuit and the energy storage device for receiving the first and second output signals through the output circuit. The torch connector is configured to supply at least one of the first or second output signal to the plasma arc torch to sustain a plasma arc.

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Brownsville, VT, United States of America

Justin Gullotta