Toyota Jidosha Kabushiki Kaisha

Junji Asano

Naoya Kajita

Shota Nagashima

Masaomi Mitsutake

Yoshiki Matsuura

Hiroki Watanabe

Masahiro Umeda

Yoshihiro Shiraishi

A component assembly jig is a jig for assembling an assembly component to a target component using a plurality of bolts. The component assembly jig includes a jig body that temporarily holds the assembly component, and a plurality of positioning guides that position a plurality of bolt through-holes of the assembly component in a plurality of screw holes of a target component. According to the above configuration, the plurality of bolt through-holes can be positioned in the plurality of screw holes using the plurality of positioning guides. Thus, the assembly component can be easily assembled to the target component with the plurality of bolts regardless of whether the working environment is good or bad.

Component assembly jig and component assembly method

A process of setting a front end-side retaining ring at a small diameter part of a ring temporary holding jig. A process of causing the ring temporary holding jig to temporarily hold the front end-side retaining ring by using a first ring press member. A process of attaching the ring temporary holding jig to a shaft. A process of transferring the front end-side retaining ring from a large diameter part of the ring temporary holding jig to a first outer peripheral surface of the shaft by using a second ring press member including a dimension shorter than a dimension of the first ring press member. A process of sliding the front end-side retaining ring on the first outer peripheral surface of the shaft to assemble the front end-side retaining ring in the ring groove by using the second ring press member.

Ring assembly method and manufacturing method

The ring mounting jig is a ring mounting jig for mounting a retaining ring made of metal having a first end portion, a second end portion having an outer diameter larger than that of the first end portion, and a first groove and a second groove provided in a circumferential direction of an outer peripheral surface of each of the first end portion and the second end portion, to the second groove on a shaft having the first end portion and the second end portion, without mounting a retaining ring made of metal having an inner diameter before expansion smaller than an outer diameter of the first end portion to the first groove from the first end portion. The ring mounting jig includes a ring expanding jig, a shaft fixing jig, a ring pushing jig, and a ring fitting jig.

Ring mounting jig and ring mounting method

A die casting method includes a step of supplying molten metal to a plunger sleeve, and a step of advancing a plunger in the plunger sleeve, to inject the molten metal into dies. In the step of injecting the molten metal into the dies, the plunger is once retracted before being advanced, and the plunger is kept accelerated until the plunger reaches a target maximum speed when the plunger retracted is advanced.

Die casting method and die casting device

A core manufacturing apparatus includes: a storage unit that stores core sand; a kneading vessel configured to be fed with the core sand; a kneading rod configured to knead the core sand; and a piston configured to eject the kneaded core sand. The kneading vessel is capable of transitioning between a horizontally lying state and a vertically standing state and configured to be fed with the core sand in the horizontally lying state. The piston is configured to eject the core sand downward and pack it into a mold with the kneading vessel in the vertically standing state. The storage unit includes a valve that opens and closes the feed port. The storage unit is coupled to the kneading vessel so as to be turnable around a second shaft and configured to maintain the same posture with the valve in contact with the feed port while the kneading vessel turns.

Core manufacturing apparatus

Provided is a core manufacturing apparatus including: a storage unit configured to store core sand; a kneading vessel configured to be fed with the core sand; a kneading rod configured to knead the core sand; and a piston configured to eject the kneaded core sand. The kneading vessel is capable of transitioning between a horizontally lying state and a vertically standing state and configured to be fed with the core sand in the horizontally lying state. The piston is configured to eject and pack the core sand into a mold with the kneading vessel in the vertically standing state. The storage unit is turnably coupled to the kneading vessel and configured to remain coupled to the kneading vessel in the same posture while the kneading vessel turns.

Agitating pins employed in a kneading apparatus extend in the horizontal direction and rotate around a rotation axis of an agitator extending in the horizontal direction, so that the kneading apparatus can repeat a process in which a material is kneaded and beaten against an inner wall surface of a kneading vessel and the material adhering to the inner wall surface of the kneading vessel, especially on the upper side from the rotation axis of the agitator, falls under its own weight through the clearance between the agitating pins. As a result, the material hardly adheres to the inner wall surface of the kneading vessel, so that the kneading efficiency can be enhanced.

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Kariya, Japan

Junji Asano