Other

Ykk Corporation

Yoshida Kogyo K.k.

Yamaha Corporation

Mitsubishi Materials Corporation

Unitika Ltd.

Teikoku Piston Ring Co., Ltd.

Yoshida K.k.

Junichi Nagahora

Akihisa Inoue

Tsuyoshi Masumoto

Takeshi Taniguchi

Kazuhiko Kita

Kazuo Omiya

Toshisuke Shibata

Kazuo Aikawa

Katsumasa Ohtera

Keiko Yamagata

Mitsuru Watanabe

Yuma Horio

Hideki Takeda

Masahiro Oguchi

Hiroshi Yamagata

Kenji Higashi

Masato Otsuki

Shin Takeda

Koji Saito

Toru Kohno

Teruaki Onogi

Koju Tachi

Masataka Kawazoe

Hirokazu Yamamoto

Madoka Nakajima

Toshisuke Shitata

Toshio Arai

A grooved substrate which has a groove for aligning or positioning an optical fiber therein and which can be advantageously used in a multifiber optical connector or for aligning a multiple optical fiber is formed of an amorphous alloy possessing at least a glass transition region, preferably a glass transition region of not less than 30 K in temperature width. Particularly, the amorphous alloy of M &mdash;M system or M &mdash;M &mdash;La system (M : Zr and/or Hf, M : Ni, Cu, Fe, Co, Mn, Nb, Ti, V, Cr, Zn, Al, and/or Ga, La: rare earth element) possesses a wide range of &Dgr;Tx and thus can be advantageously used as a material for the grooved substrate. Such a grooved substrate can be manufactured with high mass-productivity by a metal mold casting method or molding method.

Grooved substrates for multifiber optical connectors and for alignment of multiple optical fibers and method for production thereof

Optical connector ferrules and method for production thereof

A process for producing a shaped article, comprising: preparing a first powder having high strength and rigidity after completion of forming, and a second powder having abrasion resistance and surface hardness after completion of forming; compacting those powders to provide a forming material comprising a base part comprising the first powder and a supplemental part comprising the second powder; and forming the forming material into a shaped article by plastic processing, thereby producing a shaped article in which the base part and the supplemental part have different characteristics. The first powder preferably comprises a rapidly-solidified alloy powder and the second powder preferably comprises at least one member selected from among Al,O,, Si,N,, BN, SiC, Al,C,, Al,B,O,and B,O or a mixture of the member and the first powder which may be the same one actually used as the first powder or another one having a different compositions from that of the actually used first powder. The resultant shaped alloy material has an advantageous combination of plural excellent properties, such as high strength and abrasion resistance.

Process for producing shaped article

Sleeve for optical connector ferrules and method for production thereof

An apparatus for producing a formed article of amorphous alloy by a simple process are disclosed. A molding apparatus comprises a forced cooling casting mold which is provided with a sprue and at least one molding cavity communicating with the sprue and further with a cutting member disposed in the casting mold movably in the direction of the sprue, a melting vessel movable in the direction of the sprue, and a molten metal transferring member disposed slidably in the melting vessel or the molding cavity of the casting mold. A formed article of amorphous alloy is obtained by melting an alloying material in the vessel, forcibly transferring the resultant molten alloy into the molding cavity by means of the molten metal transferring member and meanwhile exerting pressure on the molten alloy, rapidly cooling and solidifying the molten alloy in the casting mold thereby conferring amorphousness on the alloy and meanwhile gradually cooling and solidifying the molten alloy in the part of the sprue of the casting mold thereby crystallizing the alloy in that part, cutting the part which has been embrittled by the crystallization by means of the cutting member, and thereafter separating the melting vessel from the casting mold.

Method and apparatus for production of amorphous alloy article formed by metal mold casting under pressure

Disclosed are ferrules for an optical fiber connector provided with an insertion hole for setting an optical fiber in position and methods for the production thereof. The ferrule is formed of an amorphous alloy possessing at least a glass transition region, preferably a glass transition region of not less than 30 K in temperature width. Preferably the ferrule is formed of an amorphous alloy having a composition represented by the following general formula and containing an amorphous phase in a volumetric ratio of at least 50%:

Ferrule for optical fiber connector and method for production thereof

A highly wear-resistant aluminum-based composite alloy has improved wear resistant itself and the wear amount of the opposed Fe-based material is decreased as compared with the conventional wear-resistant aluminum alloys. The inventive composite alloy has a structure that at least either a dispersing phase selected from the group consisting of hard fine particles or a solid-lubricant particles having average diameter of 10 um or less is dispersed in an aluminum-alloy matrix which contains quasi-crystals.

Highly wear-resistant aluminum-based composite alloy and wear-resistant

A method and apparatus for producing a formed article of amorphous alloy by a simple process are disclosed. A molding apparatus comprises a forced cooling casting mold which is provided with a sprue and at least one molding cavity communicating with the sprue and further with a cutting member disposed in the casting mold movably in the direction of the sprue, a melting vessel movable in the direction of the sprue, and a molten metal transferring member disposed slidably in the melting vessel or the molding cavity of the casting mold. A formed article of amorphous alloy is obtained by melting an alloying material in the vessel, forcibly transferring the resultant molten alloy into the molding cavity by means of the molten metal transferring member and meanwhile exerting pressure on the molten alloy, rapidly cooling and solidifying the molten alloy in the casting mold thereby conferring amorphousness on the alloy and meanwhile gradually cooling and solidifying the molten alloy in the part of the sprue of the casting mold thereby crystallizing the alloy in that part, cutting the part which has been embrittled by the crystallization by means of the cutting member, and thereafter separating the melting vessel from the casting mold.

Method and apparatus for production of amorphous alloy article formed by

An aluminum alloy material of high strength and high toughness and a method for the production thereof are disclosed. The material of high strength and high toughness is produced by laterally changing the direction of extrusion of the aluminum alloy thereby imparting shear deformation productive of such strain intensity equals as an equivalent elongation of not less than 220%, preferably not less than 10,000% to the material in the process of extrusion and reducing the average particle diameter of the grains of a microstructure of the material to minute grains not exceeding 1 micron in diameter. The step of extrusion is carried out at a temperature not exceeding 300.degree. C., preferably not exceeding the recrystallization temperature of the alloy, and more preferably not exceeding the recovery temperature thereof.

Method for extrusion of aluminum alloy and aluminum alloy material of

A hard thin film having fine crystalline ceramic particles dispersed in a metallic matrix phase is disclosed. The production of the film is effected by first depositing a substantially amorphous film on a substrate and then heat-treating the deposited film. Deposition of the film on the substrate is carried out by using a source of evaporation having a composition represented by the general formula: Al.sub.a M.sub.b, wherein M stands for at least one element selected from the group consisting of Ti, Ta, V, Cr, Zr, Nb, Mo, Hf, W, Mn, Fe, Co, Ni, and Cu and 'a' and 'b' respectively stand for atomic % in the ranges of 60.ltoreq.a.ltoreq.98.5 and 1.5.ltoreq.b.ltoreq.40, providing a+b=100. Deposition is effected by a physical vapor deposition process in an atmosphere of an inert gas containing a reaction gas while controlling the feed rate of the reaction gas into a chamber in such a manner that the partial pressure of the react/on gas is kept constant or varied continuously or stepwise. By this method, there can be obtained a hard composite film having fine ceramic particles dispersed in a metallic matrix phase or a dense, hard, and composite film having a composition and structure obliquely varied from a substantially crystalline metallic phase to a crystalline ceramic phase in the direction of thickness of the film.

Highly hard thin film and method for production thereof

A high-strength aluminum-based alloy consisting of a composition represented by the general formula: Al.sub.bal Q.sub.a M.sub.b X.sub.c, wherein Q is at least one element selected from the group consisting of Mn and Cr; M is at least one element selected from the group consisting of Co, Ni, and Cu; X is at least one of rare earth elements including Y, or Misch metal (Mm); and a, b and c are, in atomic percentages, 1.ltoreq.a.ltoreq.7, 0.5.ltoreq.b.ltoreq.5, and 0&lt;c.ltoreq.5, the aluminum-based alloy containing quasicrystals in the structure thereof. The quasicrystals may be of an icosahedral phase (I phase), a decagonal phase (D phase), or a crystalline phase akin thereto and the structure may comprise the quasicrystalline phase and a phase formed of any one of an amorphous phase, aluminum, and a supersaturated aluminum solid solution or a composite (mixed phase) thereof. The alloy structure may further contain intermetallic compounds formed of aluminum and other elements and/or intermetallic compounds formed of other elements themselves.

High-strength aluminum-based alloy

A high-strength aluminum alloy consisting of an amorphous phase containing quasicrystals constituted of aluminum as the principal element, a first additive element consisting of at least one rare earth element and a second additive element consisting of at least one element other than aluminum and rare earth elements, and a crystalline phase consisting of the principal element and the first additive element and the second additive element contained in a supersaturated solid solution form, the amorphous phase containing quasicrystals being contained in a volume percentage of 60 to 90%. The contents of the additive elements preferably fall within a hatched range in the figure, still preferably within a range covered with dot-dash lines in the figure.

High-strength aluminum alloy

A magnetic material consisting essentially of A1 and 10 to 50 at. % of at least one capable of alloying with A1 to form quasicrystals (for example, 5 to 25 at. % of at least one member selected between Cu and Pd and 5 to 35 at. % of Mn) and up to 25 at. % of at least one element having a smaller atomic radius than those of the above elements (for example, B). The magnetic material is produced by adding, to a mixture consisting of A1 and at least one element capable of alloying with A1 to form quasicrystals and including at least one transition metal, at least one element having a smaller atomic radius than those of A1 and the above elements to dissolve the element having a smaller atomic radius in a solid solution form in a quasicrystalline phase. The thus obtained magnetic crystal is useful in various applications, such as magnetic recording heads, and a process for producing the same.

Magnetic material

The present invention provides a process comprising the steps of forming a cast amorphous alloy from an alloy which exhibits glass transition behavior, heating the amorphous alloy to a temperature between Tg and Tx while subjecting the alloy to drawing to obtain a wire and cooling the wire to (Tg-50 K) or lower. By this process, it is possible to produce an amorphous alloy wire at a low cost and provide an ultrafine wire having high strength and high corrosion resistance as well as flexibility. The amorphous alloy wire can be utilized as a reinforcing wire for a composite material, a variety of reinforcing members, a woven fabric and the like.

Process for producing high strength alloy wire

A process for producing an amorphous alloy material characterized by imparting ductility to an amorphous alloy having a supercooled liquid region by giving a prescribed amount of strain at a prescribed strain rate to the alloy in the glass transition temperature region of the alloy. The amorphous alloy may be in the form of spherical or irregular-shaped powders or thin ribbons or in the form of primary consolidated shapes thereof or an amorphous alloy casting. The amount of strain and strain rate are preferably 50% or greater and 2.times.10.sup.-2 /sec or higher, respectively, and the worked amorphous alloy material is preferably allowed to cool in a furnace or spontaneously. Suitable examples of the amorphous alloy to be employed include Al-TM-Ln, Mg-TM-Ln, Zr-TM-Al and Hf-TM-Al alloys, wherein TM is a transition metal element and Ln is a rare earth metal element. The thus obtained amorphous alloy is greatly improved in the prevention of embrittlement in hot working peculiar to the alloy.

Growing community of inventors

Sendai, Japan

Junichi Nagahora