Union Oil Company of California

Filtrol Corporation

Harshaw/filtrol Partnership

Harshaw/filtrol

Julius Scherzer

Robert L Chiang

Anh-Thu Liu

Adrian P Humphries

Yih-Yau Sun

Thomas E Block

An attrition resistant catalytic cracking catalyst is prepared by spray drying an aqueous slurry containing a molecular sieve having cracking activity, a clay such as kaolin, a silica sol and aluminum chlorhydroxide. The resultant catalyst has a high attrition resistance as compared to commercially available cracking catalysts.

Cracking process using an attrition resistant catalyst

Attrition resistant cracking catalyst

Hydrocarbon feedstocks containing relatively high levels of nitrogen contaminants are converted by catalytic cracking to products of lower average molecular weight by contacting the feedstock under cracking conditions with a cracking catalyst having a surface area of at least 150 m.sup.2 /gm and comprising greater than about 25 weight percent of a Y zeolite dispersed in a matrix containing a synthetic silica-alumina component in which the weight ratio of silica-to-alumina is preferably equal to or greater than about 0.10.

Process for the cracking of feedstocks containing high levels of nitrogen

Hydrocarbon feedstocks containing relatively high levels of nitrogen contaminants are converted by catalytic cracking to products of lower average molecular weight by contacting the feedstock under cracking conditions with a cracking catalyst having a surface area of at least 150 m.sup.2 /gm and comprising greater than about 25 weight percent of a rare earth exchanged Y zeolite dispersed in a matrix containing a synthetic silica-alumina component in which the weight ratio of silica-to-alumina is equal to or greater than about 0.5.

Process for the catalytic cracking of feedstocks containing high levels

Hydrocarbon feedstocks containing relatively high levels of nitrogen contaminants are converted by catalytic cracking to products of lower average molecular weight by contacting the feedstock with a mixture of a cracking catalyst and separate particles of a nitrogen scavenger comprising microporous solids selected from the group consisting of acid clays; hydrogen or ammonium exchanged mordenite, clinoptilolite, chabazite and erionite; mineral acids or mineral acid precursors supported on an inorganic, refractory oxide; and Catapal alumina.

Process for the catalytic cracking of feedstocks containing nitrogen

Hydrocarbon feedstocks containing relatively high levels of metal contaminants, such as nickel and vanadium, are converted via catalytic cracking into products of lower average molecular weight by contacting the feedstock with a catalyst comprising a (1) porous, inorganic refractory oxide component and (2) a dealuminated Y zeolite having a silica-to-alumina mole ratio above about 6.0. The dealuminated Y zeolite is preferably prepared by contacting an ammonium-exchanged Y zeolite having a silica-to-alumina mole ratio below about 6.0 with an aqueous solution of ammonium hexafluorosilicate. The refractory oxide component will preferably contain alumina and a clay such as kaolin. The catalyst may also contain a nondealuminated Y zeolite, preferably one that has been ion exchanged with rare earth cations. Typically, the hydrocarbon feedstock will contain contaminant metals in sufficient quantities such that their concentration exceeds about 4.0 ppmw Nickel Equivalents.

Process for the catalytic cracking of metals-containing feedstocks

Faujasite-type zeolites of high catalytic activity, low coke-forming property and stable crystalline structure are prepared by using a combination of hydrothermal treatment and ion exchange resin removal of aluminum from the crystalline structure of the zeolites. The process allows for a substantial increase of the silica-to-alumina ratio in the zeolite without detrimentally affecting the strength of the structure.

Dealumination of faujasite-type zeolites using ion exchange resins

Cracking of hydrocarbons with a mixture of acid dealuminated, rare earth metal exchanged Y-zeolite having a SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio of more than about 6 and not more than about 300, and non-dealuminated rare earth metal exchanged Y-zeolite and a matrix.

Acid dealuminated Y-zeolite and cracking process employing the same

Preparation of fluid catalytic cracking catalysts is improved by incorporating a viscosity-reducing agent, having the general formula of Al.sub.2 (OH).sub.5 NO.sub.3, in the aqueous slurry containing the catalyst components of zeolite, clay, aluminous binder, and a silica source, prior to drying of the slurry. The viscosity-reducing additive allows an increase in the solids content of the aqueous slurry and thus improves the efficiency of the drying operation.

Production of fluid catalytic cracking catalysts

In the process of preparing fluid catalytic cracking catalysts where an aqueous slurry, containing a zeolite, or zeolites, an alumina-containing binder, a clay and a silica source, is subjected to drying to form essentially water-free solid catalyst particles, the viscosity of the aqueous slurry can be significantly reduced by incorporation of a small but effective amount of [Al.sub.2 (OH).sub.6-y Cl.sub.y ].sub.x additive. Due to this decrease in viscosity, the solids content of the slurry can be raised until the original, additive-free viscosity level, is reached, which, in turn, results in increased solids throughput rate in the drying step with corresponding savings of thermal energy and improved catalyst production efficiency.

A zeolite containing catalyst which is associated with finely dispersed metal is formed by decomposing a compound, whose anion contains a metal and a (CN) radical, which has been deposited on the host catalyst.

Mono- and poly-metallic supported catalysts

A pseudoboehmite having properties suitable for incorporation into a matrix for a zeolite containing catalyst and the process for producing the same from an aluminum sulfate derived gel.

Method of producing pseudoboehmite

Method of producing pseudoboehmite by reacting an aluminum salt with an aluminate.

Method of producing pseudoboehmites

The production process for pseudoboehmite from leach liquors produced in the acid treatment of clays, which liquors contain Fe and alkaline earth ions.

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Anaheim, CA, United States of America

Julius Scherzer