Carrier Corporation

Julio I Concha

Tobias H Sienel

Bryan A Eisenhower

Yu Chen

Young Kyu Park

Sivakumar Gopalnarayanan

Nicolas Pondicq-Cassou

Robert J Braun

Pengju Kang

Don Alan Schuster

Dong Luo

Sathish R Das

Jeffrey James Nieter

Lili Zhang

Timothy P Galante

Jean-Philippe Goux

Craig Kersten

Sylvain Serge Douzet

A method and apparatus for determining the sufficiency of refrigerant charge in an air conditioning system by the use of only two temperature measurements. The temperature of the liquid refrigerant leaving the condenser coil is sensed and the temperature of the condenser coil itself is sensed and the difference between these two measurements is calculated to provide an indication of the adequacy of refrigerant charge in the system. This process is refined by steps taken to eliminate measurements during transient operations and by filtering signals to eliminate undesirable noise. A permitted threshold of deviation is calculated by using probability theory.

Refrigerant charge adequacy gauge

A heat pump, and in particular a heat pump for heating a hot water supply is provided with an improved defrost mode. The defrost mode is actuated to remove frost from an outdoor evaporator that may accumulate during cold weather operation. An algorithm for operation of the defrost mode is developed experimentally by seeking to maximize the heat transfer provided by the refrigerant. A heating system condition is experimentally related to the heat transfer capacity. One then maximizes the average heat transfer capacity to determine the optimum initiation point for the defrost mode. Further, protections are included into the defrost mode. When the heat pump is utilized to heat hot water, methods are provided to prevent the water that remains in the heat exchanger from becoming unduly heated. In one method, the water pump may be periodically operated to move the water. In a second method, a control ensures the discharge pressure of the refrigerant leaving the compressor is reduced, and that the water pump is not stopped until that reduced temperature falls below a predetermined maximum. The temperature reduction is achieved through a dual control loop wherein a temperature that is too high results in a new desired discharge pressure. The control achieves the new desired pressure by controlling the expansion device. In another protection feature, as a control determines that the defrost mode is nearing its end, an evaporator fan is run to remove melted water from the evaporator coils, and also to ensure the refrigerant leaving the evaporator does not reach unduly high pressure or temperatures.

Defrost mode for HVAC heat pump systems

A method of controlling a startup operation in a heat pump water heater system prevents inadvertent shutdowns and/or low operating efficiencies via closed loop control of the system. The method includes choosing an expansion valve opening at startup near an expected steady state value to ensure high system capacity as early as possible, setting a water pump signal to a high level to maximize cycle efficiency during warm-up, and applying closed loop control over the expansion valve and the water pump to increase the pressure in the system in a controlled manner until the system reaches a steady operating state. The method provides stable startup control even if a transcritical vapor compression system is used as the heat pump.

Vapor compression system startup method

A refrigerant cycle is provided with a control for an expansion device to achieve a desired compressor discharge pressure. The system operates transcritically, such that greater freedom over compressor discharge pressure is provided. The system's efficiency is optimized by selecting an optimum discharge pressure. The optimum discharge pressure is selected based upon sensed environmental conditions, and the expansion device is adjusted to achieve the desired compressor discharge pressure. A feedback loop may be provided to sense the actual compressor discharge pressure and adjust the actual compressor discharge pressure by further refining the expansion device. The system is disclosed providing heated water based upon a demand for a particular hot water temperature. Further, the optimum discharge pressures may be determined experimentally, with an offset added to the experimentally determined value to ensure that the actual pressure is higher than the desired, or optimum pressure for the particular refrigerant cycle. In one embodiment, a formula is utilized to determine the optimum discharge pressure.

Pressure regulation in a transcritical refrigerant cycle

The refrigerant charge adequacy of an air conditioning system is determined by the sensing of two temperatures in the system, one being at a midpoint in a condenser coil and the other being the temperature in the liquid line of the condenser discharge, with the difference then being indicative of the degree of subcooling, which, in turn, may be indicative of refrigerant charge condition. The method is refined by measuring a third temperature at the compressor discharge, with the three temperature values then being used to calculate a pair of residual values which provide an indication of whether the two temperature approach is useful in determining charge adequacy under the existing conditions and if not, whether the system is overcharged or undercharged.

Detection of refrigerant charge adequacy based on multiple temperature measurements

An energy-efficient heat pump water heating system determines whether to energize a heat pump by interpreting readings from one or temperature sensors based on two thresholds. The heat pump is energized if the detected temperature falls below a first threshold and de-energized when the detected temperature rises above a second threshold. The thresholds may correspond to outputs of two or more sensors. Using multiple temperature thresholds improves the temperature sensing capabilities of the system, thereby improving energy efficiency by matching heat pump operation with hot water demand more closely than previously known systems.

Energy-efficient heat pump water heater

Refrigerant is circulated through a vapor compression system including a compressor, a gas cooler, an expansion device, and an evaporator. When a sensor detects that frozen water droplets form on the evaporator, a valve positioned between the discharge of the compression and inlet of expansion device is opened. Refrigerant from the discharge of the compressor bypasses the gas cooler and enters the inlet of the expansion device. The high temperature refrigerant melts the frost on the evaporator. As the frost melts, the passage of the evaporator is opened to allow air to flow through the evaporator.

Defrosting methodology for heat pump water heating system

A method of detecting and diagnosing operating conditions for a heat pump water heating system includes the steps of monitoring system operating conditions and comparing actual operating conditions to predicted operating conditions. The predicted operating conditions are based on expected pressures and temperatures given current system inputs. A difference between the actual and expected values for refrigerant pressures and temperature outside a desired range provides indication of a fault in the system. The system controller initiates a prompt to alert of the need for maintenance and direct to potential causes.

Method of controlling a carbon dioxide heat pump water heating system

A control particularly useful for a hot water heating system, includes calculation of a desired leaving water temperature for water leaving a hot water heat exchanger, and a desired refrigerant condition for most efficiently achieving the desired leaving water temperature. A control looks at both desired variables and compares them to actual variables to determine an error for each. The control includes an error correction algorithm for each of the two variables that takes into account both of the errors, the integral of both of the errors, and the derivative of both of the errors. In this way, sensitivity in the error correction for one variable due to changes in the other variable is reduced, and the system functions more efficiently.

Growing community of inventors

Rocky Hill, CT, United States of America

Julio I Concha