Stora Enso Oyj

Jukka Kankkunen

Isto Heiskanen

Kaj Backfolk

Esa Saukkonen

Anna Kauppi

Katja Lyytikäinen

Seppo Lampainen

Mikael Hjerpe

Juha Korvenniemi

Kimmo Nevalainen

Ville Ribu

Lars Axrup

Vesa Kunnari

Riku Pihko

Heidi Saxell

Henri Kastinen

Christian Aulin

Cecilia Land Hensdal

Jan Lif

Anna Nyberg Zetterlund

Antti Veitola

Astrid Odeberg Glasenapp

The present invention is directed to a process for manufacturing a film or coating comprising high amounts of cellulosic nanomaterial. According to the present invention, a screen printing press, such as a rotary screen press, is used to create a film or coating comprising cellulosic nanomaterial. One benefit of the present process is that the suspension used in the printing process has a high dry content and high viscosity, thereby facilitating the process for manufacturing a film or coating comprising high amounts of cellulosic nanomaterial.

Process for production of film or coating comprising cellulosic nanomaterial

The present invention relates to a method for manufacturing a film comprising highly refined cellulose fibers in a paper-making machine, the method comprising the steps of: a) providing an aqueous pulp suspension comprising at least 20% by dry weight of highly refined cellulose fibers having an SR (Schopper-Riegier) value in the range of 80-100 at a consistency in the range of 0.8-3 wt % and; b) deflocculating and diluting the aqueous pulp suspension to a lower consistency in the range of 0.1-1.5 wt % by injecting the aqueous pulp suspension into an aqueous stream using a high shear mixer to obtain a diluted aqueous pulp suspension; and c) feeding the diluted aqueous pulp suspension to a headbox of the paper-making machine.

Method for manufacturing a film comprising highly refined cellulose fibers

The present invention relates to a method for manufacturing a multilayer film comprising microfibrillated cellulose (MFC) in a paper-making machine, the method comprising the steps of: a) forming a bottom web layer by applying a first pulp suspension comprising at least 50% by dry weight of cellulose based fibrous material having an SR (Schopper-Riegler) value in the range of 18-75 on a bottom web wire; b) forming or applying an intermediate web layer formed from a second pulp suspension comprising at least 50% by dry weight of MFC having an SR value in the range of 80-100 on the bottom web layer; c) applying a top web layer formed from a third pulp suspension comprising at least 50% by dry weight of cellulose based fibrous material having an SR (Schopper-Riegler) value in the range of 18-75 on the intermediate web layer to form a multilayer web; and d) dewatering, and optionally drying, the formed multilayer web to obtain a multilayer film comprising MFC.

Multilayer film comprising MFC

The present invention relates to a method for dewatering a web comprising microfibrillated cellulose, wherein the method comprises the steps of: providing a suspension comprising between 50 wt-% to 100 wt-% of microfibrillated cellulose based on total dry weight, forming a fibrous web of said suspension on a support wherein said web has a dry content of 1-25% by weight, applying a dewatering felt into direct contact with the fibrous web, conducting said fibrous web, arranged between said dewatering felt and said support, through at least one shoe press equipment, drying the dewatered web to form a film which film has an Oxygen Transmission Rate (OTR) value (23° C., 50% RH) below 100 cc/m/24 h according to ASTM D-3985.

Method for dewatering a web comprising microfibrillated celluose and a film produced from the dewatered web

The present invention is directed to a process for manufacturing a nano-coated pulp-based substrate comprising the steps of: a) providing a suspension comprising pulp, said pulp having Schopper Riegler value of at least 70°; b) using the suspension of step a) to form a wet web; c) dewatering and/or drying the wet web to form a substrate; d) adding a first layer of an acrylic monomer solution comprising less than 2 wt-% water to the surface of the substrate, followed by radiation curing the first layer; e) optionally adding a second layer comprising an acrylic monomer solution to the surface of the cured first layer and radiation curing the second layer; f) providing a nano-coating on the surface of the cured first or second layer such that a nano-coating having a thickness in the range of from 0.1 nm to 100 nm is provided on the substrate.

Process for production of nano-coated substrate

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a second pulp suspension comprising highly refined cellulose fibers on a second wire; d) partially dewatering the second wet web to obtain a second partially dewatered web; e) applying a binder between the first and second partially dewatered web and joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.

Multilayer film comprising highly refined cellulose fibers

The present invention relates to a method for manufacturing a multilayer film comprising highly refined cellulose fibers, the method comprising the steps of: a) forming a first wet web by applying a first pulp suspension comprising highly refined cellulose fibers on a first wire; b) partially dewatering the first wet web to obtain a first partially dewatered web; c) forming a second wet web by applying a foamed second pulp suspension comprising highly refined cellulose fibers and a foaming agent on a second wire; d) partially dewatering the foamed second wet web to obtain a second partially dewatered web; e) joining the first and second partially dewatered web to obtain a multilayer web; and f) further dewatering, and optionally drying, the multilayer web to obtain a multilayer film comprising highly refined cellulose fibers.

The present invention relates to a method for the production of a coated paper, paperboard or film, wherein the method comprises the steps of; providing a first suspension comprising cellulose fibers and/or nanocellulose, applying the first suspension on a substrate to form a fibrous web, wherein the web has a first and a second side, providing a second suspension comprising polymers and/or particles wherein the second suspension has a Brookfield viscosity above 3000 m Pas at a dry content between 4%-40% by weight, providing at least one calender comprising at least one roll or belt, applying the second suspension to the surface of the at least one calender roll or belt forming a coating web and conducting said fibrous web through the at least one calender whereby the coating web is applied to the first side of the web forming the coated paper, paperboard or film. The invention also relates to a paper, paperboard or film produced according to the method.

Method for the production of a coated paper, paperboard or film and a coated paper, paperboard or film

The present invention is directed to a packaging material comprising a layer of microfibrillated cellulose (MFC) and an aluminum layer having a thickness of 0.1-20 μm, wherein the layer comprising MFC and/or the aluminum layer has been laminated or extrusion coated on at least one side with a thermoplastic polymer and wherein the amount of aluminum is sufficient to make the packaging material heat sealable by induction. The MFC layer contains at least 60% by weight of microfibrillated cellulose.

Heat sealable packaging material comprising microfibrillated cellulose and products made therefrom

The present invention relates to a process for manufacturing a film comprising high amounts of microfibrillated cellulose (MFC), having haptic properties. According to the present invention, a wet web comprising MFC is formed, followed by addition of particles having an average diameter of at least 1 &#x3bc;m to the wet web, followed by dewatering and/or drying. The wet web may be formed for example by wet laid or cast forming methods. The particles may be added to the wet web for example by cast coating or spraying.

Process for production of film comprising microfibrillated cellulose

The present invention relates to a method for dewatering a web comprising microfibrillated cellulose, wherein the method comprises the steps of: providing a suspension comprising between 50 weight-% to 100 weight-% of microfibrillated cellulose based on total dry weight, forming a fibrous web of said suspension on a support wherein said web has a dry content of 1-25% by weight, applying a dewatering felt into direct contact with the fibrous web, conducting said fibrous web, arranged between said dewatering felt and said substrate, through a pressing equipment. The invention further relates to a film produced from said method.

Method for dewatering a web comprising microfibrillated cellulose and a film produced from the dewatered web

The present invention is directed to a packaging material free from aluminium in the form of a continuous foil or film, comprising a layer of microfibrillated cellulose (MFC), wherein the layer comprising MFC has been laminated or coated on at least one side with a heat-sealable material. The MFC layer contains at least 60% by weight of microfibrillated cellulose. The present invention is also directed to a method for induction sealing, wherein a packaging material to be heat-sealed by induction is placed against an induction heating surface.

Heat-sealable packaging material

The present invention is directed to a film comprising a base film which has been coated on at least one side with a coating that enhances gas and/or moisture barrier properties, wherein the base film comprises a fiber material and at least 60% by weight of said fiber material is microfibrillated cellulose, and the thickness of the coating is from 0.05 to 20 &#x3bc;m. The invention is also directed to products using said film. Such products are in particular packages suitable for sensitive objects that need to be packaged in a controlled or modified atmosphere. The film is also useful for other purposes, such as in the manufacture of balloons.

Film comprising microfibrillated cellulose and products made therefrom

A corrugated fiberboard comprising cellulosic fibers, wherein said corrugated fiberboard has at least one of a geometrical tensile index in the range of from 32 to 65 Nm/g, a fracture toughness index in the range of from 4 to 24 Jm/kg, and a ring crush index in the range of from 5 to 10 Nm/g5 measured at relative humidity of 85% RH; wherein the cellulosic fibers comprises a mixture of less refined fibers having a Schopper-Riegler (SR) value in the range of 15 to 28 and microfibrillated cellulose fibers, wherein mixture comprises said microfibrillated cellulose in a range of from 1% to 5% by weight of the dry content of the cellulosic fibers.

Board with improved compression strength

The present invention relates to a corrugated board comprising an adhesive arranged to attach a fluted corrugated medium to a liner wherein the adhesive comprises starch and microfibrillated cellulose. The invention also relates to a method to produce said corrugated board.

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Imatra, Finland

Jukka Kankkunen