Agp America S.a.

Juan Pablo Suarez

Mario Arturo Mannheim Astete

Charles Stephen Voeltzel

Andres Fernando Sarmiento Santos

Philip Denton Gordon

Jean-Marie Le Ny

Vincenzo Mannino

Gonzalo Rafael Vizcarra Mendoza

Jairton Pozzebon

Vehicle glazing, which once served just to provide for vision and protect from the elements, has been taking on new functions as the complexity and functionality of modern automobiles has evolved. Performance films and interlayers are often used to add to and enhance the functionality of laminates. These functions include solar control, sound dampening, head up display and variable light transmittance. Recent advances have made it possible to produce electronic circuits on thin transparent substrates that are essentially invisible under normal lighting conditions. While these circuits can be inserted into the laminate and successfully laminated, the edges of the circuit insert are prone to objectionable aesthetics due to mismatch between the substrate and the interlayer index of refraction, thickness and color. The present invention compensates the edge of the solid insert by providing a sheet of a compatible compensation material that the substrate of the insert and which extends to at least the black band or the edge of glass of the laminate making the insert edge essentially invisible.

Invisible edge solid substrate compensation layer for automotive glazing

The laminated glass panoramic roof is a popular although expensive option offered on a growing number of automobiles. Much of its appeal comes from the sleek modern appearance that it gives to the vehicle. The opaque laminated vehicle roof, by removing vision and optical requirements can be produced at a lower cost. The opaque laminated roof, by retaining a glass outer surface, maintains the same exterior appearance, aesthetic and much of the appeal of a conventional laminated glass panoramic roof. The opaque laminated vehicle roof also allows for the use of alternate materials which can further reduce cost and weight while adding additional features such as installation hardware, fasteners, lighting, antennas and solar cells to the roof.

Opaque laminated vehicle roof with panoramic glazed appearance

The use of camera based safety systems is growing at a rapid rate in modern automobiles. As the industry moves for full autonomous capability, the number of cameras required is increasing. At the same time, windshields, where many of the cameras are mounted are becoming larger and more complex in shape. This presents problems in the area of camera optics. For one, the camera is looking out through at least two layers of bent glass bonded together by a third layer of plastic. Mismatches in the refractive index can result in a double image. The curvature of the glass turns the window into a lens and, in conjunction with the often low installation angle, can reduce the optical clarity of the camera field of view. The laminate of the invention has a cutout in the area of the camera(s) on the interior glass layer where the cameras are mounted.

Automotive laminate with superior camera window

Laminated glazing, once limited to just the windshield, is finding more and more application in other positions on the vehicle due to its ability to improve passenger safety, security and comfort. Problems are encountered when producing a laminated version of a tempered part with holes, because tempered glass is 4 to 5 times stronger than annealed glass. The laminate of the invention has a hole in the exterior glass layer. An insert is bonded to a cutout in the area of the hole on the interior glass layer so as to reinforce the hole and distribute the load over a wider area. The result is a laminated glazing with one or more holes that has the reliability of and is a direct replacement for a tempered part.

Automotive laminate with hole

The present invention provides for a method and apparatus for bending multiple sheet of thin glass at the same time on a single set of molds. Multiple sheets of thin glass are stacked onto a full surface female mold. A partial surface male mold is placed onto the thin glass stack. The male mold serves to hold the edges in place and prevents the formation of wrinkles as the glass is heated and sags to conform to the shape of the female mold. Optionally, the top mold can be enclosed and pressurized to provide a pneumatic pressure assist to form the glass. In addition, the bottom mold can be enclosed to allow for vacuum assist to form the glass.

Method and apparatus for bending thin glass

The use of camera based safety systems is growing at a rapid rate in modern automobiles. As the industry moves for full autonomous capability, the number of cameras required is increasing. At the same time, windshields, where many of the cameras are mounted are 5 becoming larger and more complex in shape. This presents problems in the area of camera optics. For one, the camera is looking out through at least two layers of bent glass bonded together by a third layer of plastic. Mismatches in the refractive index can result in a double image. The curvature of the glass turns the window into a lens and, in conjunction with the often low installation angle, can reduce the optical clarity of the camera field of view. The 0 laminate of the invention has a cutout in the area of the camera(s) on the interior glass layer where the cameras are mounted. The cameras are mounted directly to the glass via a bracket or adhesive or to a thin transparent insert. The glass can also be fitted with a lens system optically bonded to the glass for even better performance. The result is a laminated glazing with superior optical quality.

Growing community of inventors

Lima, Peru

Juan Pablo Suarez