Borgwarner Inc.

Joseph Powell McHenry

Robert Malcolm Wallace

Gordon Clark Jenks

Robert Lotz

Paul Troxler

Michael Harris

Michael Jay Burkett

Charles J Kurle

Daniel M Olin

In accordance with one aspect of the present disclosure, a turbocharger includes a compressor having a compressor wheel, a turbine provided within a housing, and an exhaust gas recirculation (EGR) flow path. The EGR flow path includes a first fluid connection in the housing and located in proximity to the turbine, a second fluid connection located in proximity to a trailing edge of the compressor wheel, an EGR control valve disposed between the first fluid connection and the second fluid connection, the EGR control valve configured to selectively operate the turbocharger in a low-heat mode having an EGR up to 50% and an operational mode having an EGR rate typically less than 35%.

High efficiency turbocharger with EGR system

A product may include a bearing housing in which a shaft may be supported by a bearing so that it may rotate. A compressor wheel may be disposed on the shaft. A compressor cover may be connected with the bearing housing, which may form a compressor body and may define a chamber within which the compressor wheel may rotate. A diffuser may extend radially outward from the chamber and may receive gas from the compressor wheel. An inlet may be provided to the compressor body, which may receive a supply of exhaust gas. An EGR distribution cavity may be defined within the compressor body and may extend around the shaft. An EGR inlet channel may extend into the bearing housing from the inlet to the EGR distribution cavity. An EGR passage may extend from the EGR distribution cavity to the diffuser.

Compressor stage EGR injection

A number of variations may include a turbine housing comprising a turbine body; an inlet passage and an outlet passage connected to the turbine body; a wastegate passage operatively connected to the outlet passage; a diffuser positioned within the outlet passage comprising at least one radial opening; wherein the first flow passage accepts fluid flow from the wastegate passage and the second flow passage accepts fluid flow from the turbine wheel; wherein a first end of the diffuser is attached to a first end of the turbine outlet and a second end of the diffuser is attached to a second end of the turbine outlet so that fluid flow from the first flow passage is directed into the second flow passage through the at least one radial opening before exiting the outlet passage, and wherein the at least one radial opening minimizes turbulence of fluid flow exiting the turbine housing.

Diffuser in wastegate turbine housings

Growing community of inventors

Arden, NC, United States of America

Joseph Powell McHenry