Flowserve Corporation

Joseph Pitino

Sean A Cain

Zachary Dennis

Axial bearing wear of a directly driven, axial, integral motor pump (IMP) or integral motor turbine (IMT) is monitored without use of sensors by estimating an axial rotor-stator gap according to a known dependence of the back EMF on the impeller rotation rate and the rotor-stator gap. The back EMF can be directly measured, for example between impulses of a variable frequency drive (VFD), or inferred from measurements of voltage applied to IMP stator coils and the resulting current. The rotation rate of an IMT impeller can be determined from a modulation frequency of the EMF. The rotation rate of an IMP impeller can be inferred due to its synchronicity with the applied, amplitude modulated power. A controller can record and report rotor-stator gap estimates over time, and can halt operation of the module if the estimated rotor-stator gap falls outside of a specified range.

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Greentown, PA, United States of America

Joseph Pitino