Texas Instruments Corporation

Joseph P Ramon

Tathagata Chatterjee

Patricia Vincent

A semiconductor wafer includes a plurality of integrated circuit (IC) die areas for accommodating IC die that include at least a first subcircuit having at least one matched component portion that includes at least two matched devices. The first subcircuit is arranged in a layout on the IC die. A plurality of scribe line areas having a scribe line width dimension are interposed between the plurality of IC die areas. At least one subcircuit-based test module (TM) is positioned within the scribe line areas, wherein the subcircuit-based TMs implement a schematic for the first subcircuit with a TM layout that copies the layout on the IC die for at least the two matched devices in the matched component portion and alters the layout on the IC die for a portion of the first subcircuit other than the matched devices in matched component portion to fit the TM layout of the first subcircuit within the scribe line width dimension.

Semiconductor wafer having scribe line test modules including matching portions from subcircuits on active die

A method for assuring quality and reliability of semiconductor integrated circuit devices, fabricated by a series of documented process steps, comprising first, electrically testing the devices outside their specified operating voltage range, yet within the capabilities of the structures produced by the process steps, thereby generating raw electrical test data; second, comparing the test data to values expected from the design of the devices, thereby providing non-electrical characterization of the devices to verify compositional and structural features; and third, correlating the features with the documented process steps to find deviations therefrom, as well as structural defects, thereby identifying outlier devices. After eliminating the outlier devices, the accepted devices do no longer have to undergo the traditional burn-in process.

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Joseph P Ramon