Mobil Oil Corporation

Joseph N Miale

Clarence D Chang

Nai Y Chen

William J Reagan

David H Olson

Cynthia T-w Chu

Ralph M Dessau

Pochen Chu

William E Garwood

David S Shihabi

Guenter H Kuehl

Nai-Yuen Chen

A method is disclosed for modifying an aluminosilicate-containing inorganic solid having a predetermined ion exchange capacity and containing an extractable silica by contacting, in the absence of added organic nitrogen or organic phosphorous compound and added activating metal oxide, the porous solid with liquid water at a pH of at least 6, at a temperature of up to 370.degree. C. for about 1 to 100 hours, and recovering a crystalline solid having an ion exchange capacity greater than the starting inorganic solid.

Zeolite modifications

This invention relates to acid catalysis, e.g. cracking, of organic compound feedstock, e.g. hydrocarbons, over catalyst material treated in a special way for increasing the acid catalytic activity thereof. In particular, a novel catalyst activation process is followed to enhance the alpha value of high-silica zeolite catalyst by contact with an ammoniacal solution of ammonium hydroxide and an alkali metal aluminate under appropriate conditions of time, temperature of pH.

Organic compound conversion with ammonium hydroxide and alkali metal

A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalytic activity for conversion of paraffins and/or olefins to higher hydrocarbons is provided.

Catalytic conversion

An ethanol fermentation process in which an aqueous solution of fermentable sugar is converted by an ethanol-producing microorganism such as a yeast to a dilute aqueous solution of ethanol with the ethanol being present in the solution at a concentration which does not exceed a predetermined maximum level, wherein ethanol present in the solution is selectively sorbed within a crystalline aluminosilicate zeolite so that the non-sorbed ethanol present in the solution does not exceed the predetermined maximum level of concentration therein, and thereafter exposing the ethanol-containing zeolite to ethanol conversion conditions to effect conversion of the ethanol to hydrocarbons.

Process for preparing organic fuels and chemicals from biomass

Heat-damaged ZSM-5 type catalysts are reclaimed by hydrothermal treatment with an aqueous medium followed by base exchange with an ammonium salt.

Method for reclaiming heat-damaged catalysts

Natural and synthetic micorporous crystalline minerals that have a robust three-dimensional framework are modified by treatment with a molten salt that contains a component that reacts with the framework. Highly siliceous ZSM-5 and some aluminum phosphate compositions are catalytically activated by this method.

Modification of crystalline microporous zeolites

Feedstock comprising aromatic compounds is converted to product comprising aromatic compounds which differs from the feedstock over a catalyst which comprises a particular crystalline material which has been treated to increase the total amount of lattice metal in its framework. Examples of the conversion include alkylation, disproportionation, isomerization and transalkylation.

Catalytic conversion of aromatic compounds

The ion-exchange capacity and acid catalytic activity of a ZSM-5 type zeolite are increased by treatment of a physical mixture of the zeolite and an inorganic oxide with water in the presence of an alkali metal cation. Specifically, the catalyst is prepared by contacting a mixture of a crystalline zeolite having a silica to alumina ratio above 12 and a Constraint Index between about 1 and about 12, and a solid source of aluminum with liquid water in the presence of an activating amount of an alkali metal cation and under a combination of conditions including a temperature up to about 370.degree. C. for less than about an hour to about 100 hours to induce increased activity to the zeolite.

Zeolite modification and its use in conversion of alcohols and ethers to

A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalytic activity for conversion of oxygenates to hydrocarbons is provided.

Feedstock comprising xylene isomers is converted to isomerization product by the present process over catalyst prepared by a method for substituting aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite.

Acid-catalyzed xylene isomerization

A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalyatic activity is provided.

Catalytic cracking of using catalyst produced by novel process

Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. cracking of hydrocarbon compounds.

Acid-catalyzed hydrocarbon conversion process

This invention relates to acid catalysis of organic compound feedstock, e.g. isomerization of xylenes, over catalyst material treated in a special way for increasing the acid catalytic activity thereof. In particular, a novel catalyst activation process is followed to enhance the alpha value of high-silica zeolite catalyst by contact with an ammoniacal solution of an alkali metal aluminate under appropriate conditions of time, temperature and pH.

This invention relates to acid catalysis of organic compound feedstock, e.g. conversion of olefins and/or paraffins to higher hydrocarbons, over catalyst material treated in a special way for increasing the acid catalytic activity thereof. In particular, a novel catalyst activation process is followed to enhance the alpha value of high-silica zeolite catalyst by contact with an ammoniacal solution of an alkali metal aluminate under appropriate conditions of time, temperature and pH.

Acid-catalyzed organic compound conversion

Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. conversion of oxygenates to hydrocarbons.

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Lawrenceville, NJ, United States of America

Joseph N Miale