Xerox Corporation

The Procter Gamble Company

Other

Sandia Corporation

Joseph Michael Crowley

Paul Charles Galambos

George J Roller

Arthur M Gooray

Kevin R Zavadil

Nicholas K Sheridon

Frank J Peter

Richard C Givler

David Kalman Biegelsen

Edward Anthony Richley

David Edward Wilson

Bryan Michael Kadlubowski

Jeffrey Keith Leppla

Alexander E Silverman

Leonard M Carreira

Toru Sumiyoshi

Yoshihiro Wakiyama

Takeshi Mori

Wataru Hirose

Takeshi Aoyama

Marcel Philippe Breton

Stephan V Drappel

Linda T Romano

Raymond W Wong

Gerald A Domoto

Henry R Till

Ivan Rezanka

Richard G Crystal

Randy J Shul

James C Mikkelsen

Christine E Bedford

John Christopher Knights

Harold M Anderson

Matthew E Howard

Aron Sereny

William M Lindenfelser

John M Lennon

Rodney B Proulx

Yoshito Komada

Nicholas K Sheridan

Michelle Anne Remus

John C Chato

Earl A Muff

Dennis Martell

Christi Willison Gober

An electrostatic spray device and a cartridge for an electrostatic spray device that reduce the occurrence of electrically induced emulsion product separation are disclosed. The device and/or the cartridge may reduce electrically induced emulsion product separation by providing a conductive high voltage shield substantially around the product reservoir. Alternatively, the device and/or the cartridge may prevent the product located at the charging location from being in fluid communication with the product reservoir so that the product that is being charged cannot flow back into the product reservoir. The device and/or cartridge may alternatively reduce electrically induced emulsion product separation by minimizing the volume of product between the charging location and the exit orifice of the nozzle.

Electrostatic spray device

The present invention relates to an ink composition including water, a solvent, a solvent-soluble dye, and a surfactant, where the ink exhibits a stable liquid microemulsion phase at a first temperature and a second temperature higher than the first temperature and has a conductivity of at most about 200 &#x3bc;S/cm and a dielectric constant of at least about 60, and methods of making such ink compositions. The present invention also relates to a method of making an ink composition for use in a microelectromechanical system-based fluid ejector. The method involves providing a solution or dispersion including a dye or a pigment and adding to the solution or dispersion an additive which includes a material that enhances dielectric permittivity and/or reduces conductivity under conditions effective to produce an ink composition having a conductivity of at most about 200 &#x3bc;S/cm and a dielectric constant of at least about 60.

Tailored ink for piston driven electrostatic liquid drop modulator

Methods and systems consistent with the present invention can be used to assemble composite rotatable-element components and can be used to form a laminate substrate system, and use a plurality of rotatable-element components or rotatable-element component material of two classes. Each class is defined by a common response or responses to incident electromagnetic radiation of interest. The method for assembling a composite rotatable-element component comprises: dispersing a plurality of rotatable-element components of a first class to first preferred positions on a first carrier; dispersing a plurality of rotatable-element components of a second class to second preferred positions on a second carrier; performing a first manipulation of the first carrier and the second carrier such that one of the plurality of rotatable-element components of a first class and one of the plurality of rotatable-element components of a second class touch at a first contact point; and performing a second manipulation of the rotatable-element components that touch such that they bond to form a composite rotatable-element component. The method for assembling a laminate substrate further comprises: performing a third manipulation of the first carrier and the second carrier such that they touch at a set of second contact points; and performing a fourth manipulation of the first carrier and the second carrier such that they bond to form the laminate substrate.

System and method for rotatable element assembly and laminate substrate assembly

The present invention is an electrostatic spraying device to electrostatically charge and dispense a product from a reservoir to a point of dispersal that includes a nozzle having an exit orifice and being disposed at the point of dispersal to disperse the product. A channel is included that permits the electrostatic charging of product. A positive displacement mechanism is used to move the product from the reservoir to the nozzle. A power source supplies an electrical charge. A portion of a high voltage electrode being disposed between the reservoir and the nozzle is used to electrostatically charge product within the channel at a charging location. A distance between the charging location and the nozzle exit orifice is governed by V /d<100,000, wherein V &equals;an output voltage of said high voltage power supply and d&equals;linear distance between the charging location and said nozzle exit orifice.

A bi-chromal ball production apparatus and method where the bi-chromal ball material is fed from opposite sides of the disk, reconfiguring the internal geometry of the apparatus, and precisely configuring the bi-chromal ball material feeding slit. The bi-chromal ball production apparatus has a disk that rotates, a first supply structure that supplies a first bi-chromal ball material to the disk from a first direction, a second supply structure tube that supplies a second bi-chromal ball material to the disk from a second direction and a motor that rotates the disk. The bi-chromal ball production apparatus includes a first reservoir and a first slit defined by the disk and a top body, a second reservoir and a second slit defined by the disk and a bottom body. An inner surface of each of the first and second reservoir is parabola shaped.

Bi-chromal ball production apparatus and method

A gyricon or twisting-particle display based on nonspheroidal (e.g., substantially cylindrical) optically anisotropic particles disposed in a substrate. The particles can be either bichromal or polychromal cylinders, preferably aligned parallel to one another and packed close together in a monolayer. A rotatable disposition of each particle is achievable while the particle is thus disposed in the substrate; for example, the particles can already be rotatable in the substrate, or can be rendered rotatable in the substrate by a nondestructive operation performed on the substrate. In particular, the substrate can be made up of an elastomer that is expanded by application of a fluid thereto so as to render the particles rotatable therein. A particle, when in its rotatable disposition, is not attached to the substrate. The close-packed monolayer configuration of particles provides excellent brightness characteristics and relative ease of manufacture as compared with certain other high-brightness gyricon displays. The substrate containing the cylinders can be fabricated with the swelled-elastomer techniques known from spherical-particle gyricon displays, with a simple agitation process step being used to align the cylinders within the sheeting material. Techniques for fabricating the cylinders are also disclosed.

Twisting-cylinder display

Structures for use in conjunction with surface micromachined structures are formed using a two-step etching process. In various exemplary embodiments, the two-step etching process comprises a modified Bosch etch. According to various exemplary embodiments of the two-step etch, first mask and second masks are used to prepare a layer for etching one or more desired structures. The first mask is used to define at least one large feature. The second mask is used to define at least one small feature (small as compared to the at least one large feature). The second mask is formed over the first mask which is formed over the layer. In the first etching step, the at least one small feature is etched into the layer. Then, the second mask is removed using the chemical rinsing agent. In the second etching step, the at least one large feature is etched into the layer such that the at least one small feature propagates further into the layer ahead of the at least one large feature. The first mask is then removed. Other surface micromachined methods and structures are provided as well.

Surface micromachined structure fabrication methods for a fluid ejection device

Method for rotatable element assembly

An electronic drive system applies a drive signal to an electrostatically actuated device such that a resulting electric field has a constant force. In various exemplary embodiments, the electronic drive system applies a drive signal to an electrostatically actuated fluid ejector that has a piston and a faceplate including a nozzle hole. A dielectric fluid to be ejected is supplied between the piston and the faceplate. The drive signal is applied to one of the piston and the faceplate. The drive signal generates an electric field across the fluid between the piston and the faceplate. The electric field causes the piston to be electrostatically attracted towards the faceplate so that a jet or drop of fluid is ejected through the nozzle hole of the faceplate. According to exemplary embodiments, the drive signal is from a constant current source or is reduced over the course of its lifetime. Further, according to various exemplary embodiments, the drive signal is of a suitable high frequency to reduce the potential of electrochemical reactions or electrical breakdown, or both. The drive signal may also be a bi-polar drive signal to reduce the possibility of electrochemical reactions.

Electronic drive systems and methods

A piston structure is movably mounted within a fluid chamber. Movement of the piston structure towards a faceplate causes a portion of the fluid between the piston and the faceplate to be forced out of the nozzle hole in the faceplate, forming a drop or jet of the fluid. Viscous forces that are generated by the flow of fluid along a working surface of the piston structure toward and away from the nozzle hole generate a force that resists the movement of the piston structure. This resistance force tends to slow the piston motion, and prevents the piston from contacting the faceplate. In various embodiments, the fluid chamber is defined by a cylinder structure. The piston structure moves within the cylinder structure. The cylinder structure and the faceplate define the fluid chamber. The cylinder structure and the piston structure are designed to cooperate so that the movement of the piston structure within the cylinder structure ejects fluid according to various design criteria. In various embodiments, a free space is provided between the faceplate and the piston structure at its maximum displacement towards the faceplate.

Micromachined fluid ejector systems and methods having improved response characteristics

A bi-directional fluid ejector according to the systems and methods of this invention operates on the principle of electrostatic attraction. In various exemplary embodiments, the fluid ejector includes a sealed dual diaphragm arrangement, an electrode arrangement that is parallel and opposite to the sealed diaphragms, and a structure which contains the fluid to be ejected. A diaphragm chamber containing a relatively incompressible fluid is situated behind, and is sealed by, the diaphragms. At least one nozzle hole is formed in a faceplate of the ejector over one of the diaphragms. A drive signal is applied to at least one electrode of the electrode arrangement to generate an electrostatic field between the electrode and a first one of the diaphragms. The first diaphragm is attracted towards the electrode by an electrostatic force into a deformed shape due to the electrostatic field. Upon deforming, pressure is transmitted to a second one of the sealed diaphragms. The transmitted pressure and the relatively incompressible nature of the fluid contained within the sealed diaphragm chamber causes the second diaphragm to deflect in the opposite direction to force fluid through at least one of the at least one nozzle hole. After a drop is ejected, the movement is reversed, either through normal resilient restoration actions of the deformed diaphragm and/or through an applied force.

Bi-directional fluid ejection systems and methods

A fluid ejection system according to this invention operates on the principle of electrostatic or magnetic attraction. In various exemplary embodiments, the fluid ejection system includes a sealed diaphragm arrangement having at least one diaphragm portion and a diaphragm chamber defined at least partially by the at least one diaphragm portion, a nozzle hole located over the at least one diaphragm portion, an ejection chamber defined between the nozzle hole and the least one diaphragm portion and a secondary dielectric fluid reservoir containing a secondary dielectric fluid. The ejection chamber receives a primary fluid to be ejected. The secondary dielectric fluid reservoir is in fluid communication with the diaphragm chamber to supply the secondary dielectric fluid to the diaphragm chamber. In various exemplary embodiments, the secondary dielectric fluid is a liquid, a substantially incompressible fluid, and/or a high performance dielectric fluid having a dielectric constant greater than 1.

Fluid ejection systems and methods with secondary dielectric fluid

An electrostatic microelectromechanical system (MEMS) based fluid ejector comprises a movable piston structure and a stationary faceplate. A fluid chamber is defined between the piston structure and a substrate. The piston structure may be resiliently mounted on the substrate by one or more spring elements. A fluid to be ejected is supplied in the fluid chamber from a fluid reservoir through a fluid refill hole formed in the substrate. The faceplate includes a nozzle hole through which a fluid jet or drop is ejected. In various exemplary embodiments, the piston structure moves towards the faceplate by electrostatic attraction between the piston structure and the faceplate. As a result of the movement of the piston structure, a portion of the fluid between the piston structure and the faceplate is forced out of the nozzle hole, forming a jet or drop of the fluid.

Micromachined fluid ejector systems and methods

A gyricon or twisting-particle display based on nonspheroidal (e.g., substantially cylindrical) optically anisotropic particles disposed in a substrate. The particles can be bichromal cylinders, preferably aligned parallel to one another and packed close together in a monolayer. A rotatable disposition of each particle is achievable while the particle is thus disposed in the substrate; for example, the particles can already be rotatable in the substrate, or can be rendered rotatable in the substrate by a nondestructive operation performed on the substrate. In particular, the substrate can be made up of an elastomer that is expanded by application of a fluid thereto so as to render the particles rotatable therein. A particle, when in its rotatable disposition, is not attached to the substrate. The close-packed monolayer configuration of particles provides excellent brightness characteristics and relative ease of manufacture as compared with certain other high-brightness gyricon displays. The substrate containing the cylinders can be fabricated with the swelled-elastomer techniques known from spherical-particle gyricon displays, with a simple agitation process step being used to align the cylinders within the sheeting material. Techniques for fabricating the cylinders are also disclosed.

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Morgan Hill, CA, United States of America

Joseph Michael Crowley