Husco International, Inc.

Incova Technologies, Inc.

Gas Research Institute

Tecumseh Products Company

Joseph Lawrence Pfaff

Keith A Tabor

Dwight B Stephenson

Eric P Hamkins

Corey Quinnell

Jacob Ballweg

Brian R Bertolasi

James B Farr

Michael J Paik

Xiaolong Yang

Randall S Jackson

Scott Lee Wesenberg

Jonathan M Starkey

Christopher E Lentz

Robert J Willard

Casey Buschkopf

John Shibilski

Darrell Hesse

Kenneth C Mennen

Mark Elton

Gennady Shimelfarb

Richard R Clanton

Eric Hamkins

Systems and methods for calibration of an electrohydraulic control valve are provided. In one aspect, a method for calibrating an electrohydraulic control valve includes providing fluid communication between the pump and the reservoir through a bypass calibration orifice. The bypass calibration orifice defines a known restriction. The method further includes measuring a pressure drop across the bypass calibration orifice, commanding the electrohydraulic control valve, calculating a pressure drop across the electrohydraulic control valve, recording the command applied to the electrohydraulic control valve corresponding with the calculated pressure drop across the electrohydraulic control valve, and calibrating the electrohydraulic control valve based on at least two of the recorded command, the known restriction, the measured pressure drop across the bypass calibration orifice, and the calculated pressure drop across the electrohydraulic control valve.

Systems and methods for electrohydraulic valve calibration

A hydraulic system and method for using the same are provided. The hydraulic system includes a pump, a first actuator having a first head chamber and a first rod chamber, and a second actuator having a second head chamber and a second rod chamber. The hydraulic system further includes a first control valve and a second control valve. The second control valve to selectively provide regeneration fluid flow from the first rod chamber to the first head chamber in response to a first function command is less than a first function command limit, a second function command is greater than a second function command limit, and a second function load is greater than a second function load limit.

Systems and methods for selectively engaged regeneration of a hydraulic system

A hydraulic control valve assembly to be integrated into a pressure compensated load sensing system including a fluid source is provided. The hydraulic control valve assembly includes a first working unit to control a first hydraulic function of a machine. The first working unit includes a first directional and return flow control in the form of a first spool, a first function flow control to selectively communicate a working pressure of the first function to the fluid source, and a first downstream flow control. The hydraulic control valve assembly further includes a second working unit arranged downstream of the first working unit. The second working unit to control a second hydraulic function of the machine. The first downstream flow control to selectively restrict a flow a fluid from the fluid source to the second working unit.

Metered fluid source connection to downstream functions in PCLS systems

A hydraulic system has a pump that furnishes pressurized fluid to a supply node connected to a plurality of functions. Each function includes hydraulic actuator and a control valve assembly through which fluid flows both from the supply node to the hydraulic actuator and from the hydraulic actuator to a return line. A control method involves receiving a plurality of commands, each designating desired operation of a function. Each command is separately used to derive a flow value designating an amount of flow for the respective function, a load value indicating a load magnitude related to the respective function, and a pressure value denoting a supply pressure for the respective function. Then, the control valve assembly for each given hydraulic function is operated in response to the flow and load values for that function and in response to the pressure value that is greatest among the plurality of functions.

Hydraulic system with open loop electrohydraulic pressure compensation

A valve assembly has a flow summation node coupled to a displacement control port of the first pump. Each valve in the assembly has a variable metering orifice controlling flow from an inlet to a hydraulic actuator and has a variable source orifice conveying fluid from a supply conduit to a flow summation node. The source orifice enlarges as the metering orifice shrinks. Each valve includes a variable bypass orifice and the bypass orifices of all the control valves are connected in series forming a bypass passage between a bypass node and a tank. The bypass node is coupled to the flow summation node and receives fluid from a second pump. At each valve, a source check valve conveys fluid from the supply conduit to the inlet and a bypass supply check valve conveys fluid from the bypass passage to the inlet.

System for allocating fluid from multiple pumps to a plurality of hydraulic functions on a priority basis

Fluid from two pumps is allocated to a plurality of hydraulic actuators based on a plurality of flow commands, each specifying a desired amount of flow to be applied to a different hydraulic actuator. For a given hydraulic actuator, the allocation involves (1) determining an apportionment of the desired amount of flow, if no other hydraulic actuator is active, and (2) altering the apportionment in response to all the plurality of flow commands, and (3) using the altered apportionment to determine a first amount of the flow for one pump to provide and a second amount of the flow for the other pump to provide. The process is repeated for all the hydraulic actuators. Supply valves for each hydraulic actuator are controlled by the associated first and second amounts and each pump is controlled in response to either the first or second amounts for all the hydraulic actuators.

Command based method for allocating fluid flow from a plurality of pumps to multiple hydraulic functions

A control valve includes a main poppet that moves in response to pressure in a primary control chamber and thereby controls the flow of fluid through a valve seat between first and second ports. A passageway extends between the second port and the primary control chamber and includes a variable flow restriction that decreases as the main poppet moves away from the valve seat. An electrohydraulic pilot valve has a pilot poppet which controls fluid flow from the primary control chamber to the first port in response to pressure in a pilot control chamber. A sub-pilot valve selectively releases pressure in the pilot control chamber to operate the pilot poppet to open and close a path between the inlet and the outlet. Using an electrohydraulic pilot valve enables the main poppet to operate quickly in controlling large fluid flow rates. Unidirectional and bidirectional versions of the control valve are described.

Poppet valve operated by an electrohydraulic poppet pilot valve

A valve assembly couples a plurality of hydraulic actuators to a variable displacement pump and to a tank. A separate valve is associated with each hydraulic actuator and comprises a variable flow source orifice between the supply conduit and a summation node coupled to a pump control port, a variable metering orifice between the summation node and the associated hydraulic actuator, and a variable bypass orifice between the summation node and the tank. As a valve operates to enlarge the metering orifice, the flow source orifice also enlarges, and the bypass orifice shrinks. When the valve operates to shrink the metering orifice, the flow source orifice also shrinks and the bypass orifice enlarges. Those operations vary fluid flow in and out of the summation node, which alters pressure applied to the pump control, thereby causing the pump output to vary as required to drive the associated hydraulic actuator.

Flow summation system for controlling a variable displacement hydraulic pump

A pilot-operated valve has a main poppet controlling fluid flow between inlet and outlet ports in response to pressure in a control chamber. Fluid flow through a pilot passage, linking the control chamber and the outlet port, moves an exhaust spool between first and second positions to control fluid flow through passages in the main poppet. The first position blocks flow between the control chamber and the outlet port and provides a path between the control chamber and the inlet port. In the second position, flow between the control chamber and the outlet port is enabled, and a second path, that is more restricted than the first path, is provided between the control chamber and the inlet port. When the valve closes, flow through the first path allows movement of the main poppet at a faster rate than during opening when flow occurs through the more restricted second path.

Pilot operated valve with fast closing poppet

A hydraulic system has a valve assembly with two workports coupled to chambers of first and second cylinders which are connected mechanically in parallel to a machine component. A separation control valve is connected between first chambers of both cylinders, and a shunt control valve is connected between the workports. A recovery control valve couples an accumulator to the first chamber of the second cylinder. Opening and closing the valves in different combinations routes fluid from one or both cylinders into the accumulator where the fluid is stored under pressure, and thereafter enables stored fluid to be used to power one or both cylinders. The shunt control valve is used to route fluid exhausting from one chamber of each cylinder to the other chambers of those cylinders. Thus the hydraulic system recovers and reuses energy in various manners.

Energy recovery and reuse techniques for a hydraulic system

A machine, such as a backhoe, has a series of components connected in series and moved by separate hydraulic actuators. A position estimator determines the present position of each component from the load acting on the associated hydraulic actuator and a velocity command for the component. For each component, a function parameter estimator uses the present positions of the components to derive a set of parameters that include a static structure load that the components exert on the associated hydraulic actuator, acceleration and deceleration limits for both directions of component motion, and a control bandwidth for the associated hydraulic actuator. The set of parameters for a given component is used to control the associated hydraulic actuator.

Hydraulic system with compensation for kinematic position changes of machine members

A method for operating an electrohydraulic valve initially derives a characterization value that denotes how magnetic hysteresis affects valve operation. Upon receiving a command that designates a desired magnitude of electric current to be applied to the electrohydraulic valve, that command is modified based on the characterization value to compensate for the magnetic hysteresis. The modified command then is employed to apply electric current to the electrohydraulic valve.

Electrohydraulic valve control circuit with magnetic hysteresis compensation

A method provides several modes for recovering hydraulic energy produced by an overrunning load acting on cylinders connected in parallel to a machine component. In one mode, fluid from first chambers in both cylinders is routed into the accumulator, while other fluid is directed into second chambers of those cylinders. In a different mode, fluid is routed from the first chamber of only one cylinder into the accumulator, and fluid from the first chamber of the other cylinder goes into the second chambers of both cylinders. Yet another mode comprises routing fluid from the first chambers of both cylinders into the second chambers of both cylinders. In still another mode, fluid from the first chambers of both cylinders goes into the return conduit while the second chambers of both cylinders receive fluid from a supply conduit. Several modes of reusing the recovered energy are described.

Energy recovery and reuse methods for a hydraulic system

A user input device is provided for a hydraulic system that has a source of pressurized fluid and a tank. The user input device includes a body with a supply passage for receiving the pressurized fluid, a tank passage for connection to the tank, and a first chamber. A handle is pivotally attached to the body and operates one or more valves within the body. In a preferred embodiment, the handle can be pivoted independently about two orthogonal axis with separate pairs of valves operated by movement about each axis. In response to the position of the handle, each valve connects a separate chamber alternately to either the supply passage or the tank passage and different pressure sensor produces an electrical signal indicating a level of pressure in the chamber of each valve. Thus an electrical signal is produced from each valve to indicate motion of the handle.

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Wauwatosa, WI, United States of America

Joseph Lawrence Pfaff