Bmc Industries, Inc.

Camelot Industries Corporation

Joseph L Peralta

Jorge M Rodriguez

Jorge M Rodriquez

Timothy J Smith

Donald D Carmelite

Plastic ophthalmic lenses are coated with a scratch-resistant coating using a spin coating process. The lenses are separated from lens mold pieces, and the lenses are routed through a coating system where the lens coating in applied. A conveyor moves the lens mold pieces toward an inspection station while the corresponding lenses are moving through the coating system. The operation of the lens coating system and the conveyor are coordinated so that the coated lens and the lens mold pieces from which that lens was made are delivered as a group to the inspection station.

Apparatus for applying scratch-resistant coatings to plastic ophthalmic

Plastic ophthalmic lenses are coated with a scratch-resistant coating using a spin coating process. The lenses are separated from lens mold pieces, and the lenses are routed through a coating system where the lens coating is applied. A conveyor moves the lens mold pieces toward an inspection station while the corresponding lenses are moving through the coating system. The operation of the lens coating system and the conveyor are coordinated so that the coated lens and the lens mold pieces from which that lens was made are delivered as a group to the inspection station.

Method of applying scratch-resistant coatings to plastic ophthalmic

An abrasion-resistant coated plastic lens element and a method for coating the element with an abrasion-resistant coating includes forming a coating on a face of a mold that is substantially cured and adherable to lens-forming material. The coating composition consists of reactants, approximately 70% to 95% of which have at least triacrylate functionality and approximately 5% to 30% of which have diacrylate functionality, a photoinitiator, a polymerization inhibitor reactive with oxygen, and a silane adhesion promoter and an acid to activate the silane adhesion promoter. The coating is applied to the face of the mold to form a substantially uniform coating and is then subjected to ultraviolet light in an ambient oxygen-containing environment such that a hard abrasion-resistant coating is formed on the mold. The mold is then filled with a lens-forming composition which is reactive with acrylate groups of the coating at a coating/lens interface. The lens-forming composition is permitted to cure in the mold to form a lens having a hard abrasion-resistant coating. No further post curing treatment is required since the lens leaves the mold at its maximum cure, hardness, and abrasion resistance.

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Hollywood, FL, United States of America

Joseph L Peralta