Kimberly-clark Worldwide, Inc.

Kimberly-clark Wordlwide, Inc.

Joseph Kenneth Baker

Kenneth John Zwick

Nathan John Vogel

Colin Ackroyd

Charles Wilson Colman

WanDuk Lee

Marvin E Swails

Mary F Mallory

Cleary E Mahaffey

Carl Gerard Rippl

Michael Payne

Vicky S Polashock

Jun Zhang

Robert J Henshaw

David Martin Jackson

Kaiyuan Yang

Russell J Kroll

Sridhar Ranganathan

George Ikuya Nukuto

Fred R Radwanski

Donald Eugene Waldroup

Palani Raj Ramaswami Wallajapet

Henry Skoog

David Glen Biggs

MeeWha Lee

David Andrew Moline

James William Clark

Kiran K Reddy

Shawn Eric Jenkins

Mark Londborg

Timothy Wilson Reader

Joel Brostin

Ning Yang

David A Lilley

Richmond R Cohen

Paul Woon

Denis R Grimard

Stephanie Ann Rossignol

Cameron Ray Morris

Mary Alice Berceau

Andrew B Clement

April Montoya Vaverka

John Michael Conner

Peter Wallace

Lynn P Bresnahan

Gregory Daniel Samek

Marvin E E Swails

Udaykumar Raval

Fred Robert Radwanski

David A Moline

John M Conner

James W Clark

Andrew Clement

A process for foam forming webs is described herein. A foamed suspension of fibers is fed into a mixing chamber and then directed through a narrow constriction where the velocity of the foamed suspension of fibers is increased. From the narrow constriction, the foamed suspension of fibers enters a forming chamber which causes the foamed suspension of fibers to rapidly decrease in velocity. In one embodiment, for example, the foamed suspension of fibers undergoes a hydraulic jump resulting in significant fiber reorientation. Through the process, fiber orientation can be controlled. For example, webs can be produced that have comparable fiber orientation in the machine direction in comparison to the cross-machine direction.

Process and system for reorienting fibers in a foam forming process

The foam and fiber composite can provide an absorbent article with improved dryness and an improved liquid distribution capability. The foam and fiber composite can be formed from at least two materials. The first material is an open cell foam material and the second material is a fibrous material. A plurality of the fibers forming the fibrous material can be fluid inserted into the open cell foam material thereby forming the foam and fiber composite. In various embodiments, the foam and fiber composite can be incorporated into an absorbent article as a component of an absorbent system located between a topsheet layer and a backsheet layer of the absorbent article.

Method of manufacturing a foam and fiber composite

A multi-layered web is disclosed that is resilient and/or elastic in the Z-direction. Thus, when the web is compressed, the web assumes a compacted state and then expands to an expanded state when the compressive forces are removed. In one embodiment, the multi-layered web includes a middle layer made from a resilient blend of fibers positioned inbetween two outer layers. The middle layer, for instance, can contain elastomeric fibers, three-dimensional fibers, and/or debonded fibers.

Resilient, multi-layered wiping product

A system comprising a pulper configured to (i) accept surfactant, a liquid and fiber stock and (ii) generate a foam that suspends the fiber stock, wherein the foam has a half-life; a headbox configured to receive the foam-suspended fiber stock from the pulper and displace the foam-suspended fiber stock onto a forming wire, wherein a time it takes the foam-suspended fiber stock to move from the pulper to the headbox is less than the half-life; and a foam return device that removes at least some of the foam from the forming wire and returns the at least some of the foam to the pulper.

Foam-based manufacturing system and process

The present disclosure is directed to a wiping product well suited to absorbing a solvent and releasing the solvent onto an adjacent surface. The wiping product can also be constructed so as to have excellent abrasion resistance. The wiping product can be used in numerous applications and is particularly well suited for wiping unfinished surfaces, such as metal surfaces and composite surfaces for removing contaminants, such as oil and grease. The wiping product is made from a hydroentangled and thermally bonded web containing staple fibers and conjugated fibers.

Cleaning product with low lint and high fluid absorbency and release properties

A process for foam forming tissue or paper webs is disclosed. A foamed suspension of fibers is deposited onto a forming fabric and contacted with a gas flow prior to drying the web. For instance, the web can contact the gas flow prior to dewatering the web. The gas flow can have a volumetric flow rate and/or a velocity sufficient to rearrange the fibers within the web. In one embodiment, for instance, the gas flow can increase the caliper of the web, the stretch properties of the web, and/or the absorbency characteristics of the web. In one embodiment, the gas flow can be pulsed for producing a web with a distinctive pattern.

A dispersible moist wipe includes regenerated cellulose fibers in an amount equal to or less than 20 percent by weight and natural cellulose fibers in an amount equal to or greater than 80 percent by weight. At least 50 percent of the natural cellulose fibers are fibrillated. The regenerated cellulose fibers and the natural cellulose fibers are hydroentangled such that the web has a wet CD tensile strength of at least 200 grams per inch. A method of making a dispersible nonwoven sheet includes dispersing natural cellulose fibers and regenerated cellulose fibers in a liquid medium to form a liquid suspension and depositing the liquid suspension over a forming surface to form a nonwoven web. The natural cellulose fibers and regenerated cellulose fibers of the web are hydroentangled using a plurality of hydroentangling jets.

Dispersible moist wipe and method of making

A nonwoven material includes a backing substrate and a functional layer affixed to the backing substrate, the functional layer including thermal-setting fibers. The functional layer can be a nonwoven web including thermal-setting fibers, where the nonwoven web is affixed to the backing substrate. The functional layer can also include thermal-setting fibers and a thermal-setting polymer disposed on the backing substrate. The thermal-setting fibers can be melamine. Thermal-setting fibers can be rigidly fixed within the functional layer. The functional layer can further include a polymer resin.

Multi-purpose tough stain removal articles

A dispersible moist wipe generally comprises a nonwoven tissue web having regenerated fibers in an amount of about 10 to about 30 percent by weight and natural fibers in an amount of about 70 to about 90 percent by weight. The regenerated fibers and the natural fibers are hydroentangled such that the web has a geometric mean tensile strength of at least 250 grams per inch and a slosh-box break-up time of less than 155 minutes.

Dispersible moist wipe

The present disclosure is generally directed to a dispersible moist wipe comprising hydroentangled fibers and a binder composition. The moist wipe demonstrates high initial wet strength while maintaining effective dispersion in an aqueous environment. The moist wipe has potential application as a flushable surface cleaning product and/or a flushable cleansing cloth.

Dispersible hydroentangled basesheet with triggerable binder

A method for making a dispersible nonwoven sheet generally comprises dispersing natural fibers and regenerated fibers in a ratio of about 70 to about 90 percent by weight natural fibers and about 10 to about 30 percent by weight regenerated fibers in a liquid medium to form a liquid suspension. The liquid suspension is deposited over a foraminous forming wire to form a nonwoven tissue web. The nonwoven tissue web is sprayed with a first plurality of jets. Each jet of the first plurality of jets is spaced from an adjacent one of the first plurality of jets by a first distance. The nonwoven tissue web also is sprayed with a second plurality of jets. Each jet of the second plurality of jets is spaced from an adjacent one of the second plurality of jets by a second distance, and the second distance is less than the first distance. The nonwoven tissue web is dried to form the dispersible nonwoven sheet.

Method of making a dispersible moist wipe

Growing community of inventors

Cumming, GA, United States of America

Joseph Kenneth Baker