Bell + Howell Company

Bell & Howell Postal Systems, Inc.

Other

Joseph Kalika

Kenneth L Guenther

K George Rabindran

Thomas J Faber

David D Filicicchia

Michael A Wisniewski

Melvin T Kerstein

David Fillcicchia

John S O'Callaghan

George Rabindran

Girish B Shah

David Wiley

Mel Kerstein

Gary L VanderSyde

Raymond W Lee

John S O'Callaghan, Sr

David Haas

Tom Faber

Mathai P Easo

Stelian Jurma

Mel T Kerstein

An in-feed magazine apparatus for loading documents includes a magazine feed ramp having one or more document conveyor belts disposed along a bottom surface, the belts being arranged to engage the bottom boundary of the documents. The conveyor belts are configured to effect forward movement of the stack of documents toward a document shingler mechanism along a linear axis defined by forward movement of the conveyor belts. Also included is a backing plate having a lower portion disposed proximal to the conveyor belt, an upper portion disposed vertically upward from the lower portion, and a generally planar face parallel to the plane defined by the face of the documents. An upper and lower sensor sense contact with the front end of the stack of documents while a controller operatively coupled to the upper and the lower sensors determines when the front end of the stack of documents lies in a plane substantially parallel to the face of the backing plate. A jogger mechanism operatively coupled to the controller and the backing plate is configured to reciprocally displace a portion of the stack of documents approaching the backing plate such that the jogger mechanism is energized when the controller determines that the stack of documents is inclined at a forward angle relative to the backing plate where such reciprocal displacement is configured to urge the stack of documents towards a substantially parallel orientation relative to the backing plate.

In-feed magazine apparatus and method for loading documents

An in-feed magazine apparatus for loading documents includes a magazine feed ramp having one or more document conveyor belts disposed along a bottom surface, the belts being arranged to engage the bottom boundary of the documents. The conveyer belts are configured to effect forward movement of the stack of documents toward a document shingler mechanism along a linear axis defined by forward movement of the conveyer belts. Also included is a backing plate having a lower portion disposed proximal to the conveyor belt, an upper portion disposed vertically upward from the lower portion, and a generally planar face parallel to the plane defined by the face of the documents. An upper and lower sensor sense contact with the front end of the stack of documents while a controller operatively coupled to the upper and the lower sensors determines when the front end of the stack of documents lies in a plane substantially parallel to the face of the backing plate. A jogger mechanism operatively coupled to the controller and the backing plate is configured to reciprocally displace a portion of the stack of documents approaching the backing plate such that the jogger mechanism is energized when the controller determines that the stack of documents is inclined at a forward angle relative to the backing plate where such reciprocal displacement is configured to urge the stack of documents towards a substantially parallel orientation relative to the backing plate.

A pivotal mail tray unloader for unloading a tray having mail pieces horizontally stacked therein includes a frame having an elongated, inclined support surface, a carriage slidably mounted to the frame, and a retaining member slidably mounted to the frame. The carriage includes first, second and third pivotal support members. The first support member pivots upwardly and forwardly from said support surface and carries the tray thereon. The second support member is also pivotal upwardly and forwardly and is positioned adjacent to and forward of the first support member. The second member receives the tray from the first support member. The third support member is mounted to the second support member forward thereof and is adapted to receive the mail pieces thereon. The third support member pivots forwardly to receive the mail pieces and subsequently, pivots rearwardly to reorient the mail in a generally vertical orientation. A retaining member is slidably mounted to the frame and cooperates with the third support member to retain the mail in the generally vertical orientation.

Pivotal mail tray unloader

A buffered stacking system for selectively diverting horizontally disposed documents from a generally horizontal main conveying path, stacking the documents in a horizontal orientation and dropping the documents into replaceable receiving receptacles is provided. The system has a primary horizontal conveyor belt with a lower horizontal reach defining a horizontal primary conveying path. A plurality of sorting stations are located serially along and below the primary conveying path. Each of the sorting stations has at least one diverter arm disposed along the conveying path. The diverter arms are selectively movable from a generally horizontal position which allows passage of the documents along the conveying path to an inclined position to divert the document into the corresponding sorting station. The diverter arms divert the document in a downwardly inclined direction into a stacking station. The stacking station is formed with a lower drop floor assembly for supporting the diverted documents in a stacked generally inclined orientation and for pivoting open to allow the stacked documents to fall into a replaceable receiving bin located below a drop floor which forms a part of the drop floor assembly. The stacking assembly also includes a method of operation whereby the drop floor is activated when the documents in the stacking bin are equal to or higher than a predetermined height and when additional documents are not being diverted into the stacking bin.

Buffered stacker with drop floor assembly

A labeling assembly for applying labels carried on a substrate to a sequential series of moving documents is provided. The assembly transports the document in a generally vertical end on end orientation down a conveying path and peels the label from the substrate to position the peeled label in a generally vertical orientation. The labeling assembly also includes a paddle having a front surface with vacuum ports for attaching and releasably retaining the peeled label on the front surface. An actuating mechanism pivots the paddle to force an end of the retained label into contact with the document. Upon contact, the downstream end of the retained label adheres to the document and the label is pulled off the paddle. As the label is pulled off the paddle the contact between the end of the paddle presses the label against the document.

High speed labeler

Apparatus for shingling a plurality of documents disposed in stacked relation so that the stack extends successively from a first end to a second end, and has at least one boundary defined by substantially coplanar marginal edges of the documents. The stack of documents is conveyed along a predetermined path during which one or more rotatable shingling members engage the coplanar marginal edges of the documents and impart velocity components of progressively increasing magnitude to the marginal edges in a manner to effect movement of the documents into a shingled array. In the preferred embodiments, the rotatable shingling member has a conical shingling surface traversed by the documents in tangential relation so that the velocity components imparted to the marginal edges of the documents lie in the planes of the documents and move them laterally in shingled relation to each other.

Method and apparatus for shingling documents

An Apparatus for separating and advancing documents includes a moving element for frictionally engaging and advancing one of the documents along a path, and a stationary element for frictionally engaging and halting the advance of the remainder of the documents. The moving element and the stationary element each include a plurality of belts and are disposed in relative juxtaposition whereby the one document is gripped between the moving element and the stationary element and advanced along the path under the influence of the moving element. The moving element and the stationary element contact the first and second surfaces, respectively, of the one document via the respective belts to provide a column strength to the one document over a substantial surface area of the document as the one document advances through the apparatus, thereby preventing portions of the one document from being crimped between the moving element and the stationary element.

Belt separator for document singulation

The multi-pass sorting machine of this disclosure includes a supporting structure which has the configuration of an A-Frame. The A-Frame structure has a slanting front side supporting several individually functional devices and a slanting back side supporting other individually functional devices. The devices of the front side include an input feeding means, a first transporting means, a singulating means, an accelerating means, a second transporting means, a bar code reader and associated electronic and computer means, a plurality of first sorting means in the form of diverting vanes, an equal number of first pass stacker buffer means, and a reversing member for transporting letters from the front side to the back side while at the same time retaining the same orientation of the letters to the planar surface as the letters go around the corner. The slanting back side supports a plurality of second sorting means in the form of diverting vanes, an equal number of second pass stacker buffer means, and an automatic mail tray loader means. The singulation means includes a powered belt means, and a singulation roller overlying and adapted to contact the belt means, with the roller being mounted on one end of a pivotable arm. The arm pivots about an axis spaced from the roller axis, and powered drive means is mounted on the pivot axis for engaging the roller for power transmission without interfering with interaction of the roller with the belt.

Multi-pass sorting machine

A multi-pass sorting machine includes a housing or supporting structure which has the configuration of an A-Frame. The A-Frame structure has a slanting front side supporting several individually functional devices and a slanting back side supporting other individually functional devices. The devices of the front side include an input feeder first transporting mechanisms, a singulating device, an accelerating mechanism, second transporting mechanisms, a bar code reader and associated electronic and computer equipment, a plurality of first sorting devices in the form of diverting vanes, an equal number of first pass stacker buffers, and a reversing member for transporting letters from the front side to the back side while at the same time retaining the same orientation of the letters to the planar surface as the letters go around the corner. The slanting back side supports a plurality of second sorting devices in the form of diverting vanes, an equal number of second pass stacker buffers, and an automatic mail tray loader.

Growing community of inventors

Niles, IL, United States of America

Joseph Kalika