Harnischfeger Technologies, Inc.

Joy Global Surface Mining Inc

Joseph J Colwell

Michael J Linstroth

William J Hren

Mark Emerson

Matthew L Gross

David Wendt

Nicholas R Voelz

William Powers

Richard Nicoson

MooYoung Lee

John S Burant

Michael Linstroth

Matthew Loew

Jason Knuth

Justin Zunker

Peter Gizewski, Jr

Ken Wheeler

Bruce P Kearsley

Jeffrey S Schwake

Mooyoung Lee

Rikos A Kasim

Daniel Schlegel

James Michael Hutsick

Christopher T Larson

Dan De Lay

Ryan M Boyd

Tyler M Steinhardt

Owen J Warr

Joshua Vizanko

Joseph James Wirkus

Donald Daniel

Lucas Michael Connelly

Jake Swan

Jonathan Webster

Brent Buchholz

Troy Hottmann

Gary R Borkowski

Nathan J Rife

Matthew I Loew

Peter Gizewski

William Hren

James Hutsick

A mining machine includes a boom, a handle coupled to the boom, a dipper coupled to the handle, and a dipper door pivotally coupled to the dipper. The mining shovel also includes a dipper door trip assembly including a trip motor coupled to the boom, a trip drum coupled to the handle, a linkage assembly coupled to the dipper door, a first actuation element extending directly from the trip motor to the trip drum, and a second actuation element extending directly from the trip drum to the linkage assembly.

Dipper door and dipper door trip assembly

A support system is provided for a gear case of a rope shovel. The gear case supports a gear drive configured to drive rotation of a hoist drum, and the gear case includes a first end, a second end, and a longitudinal axis extending between the first end and the second end. The support system includes: a coupling for securing the gear case against translational movement relative to a rotating frame, the coupling oriented orthogonally to the longitudinal axis and configured to engage the rotating frame and a portion of the gear case; and a support member configured to be coupled to the rotating frame of the rope shovel and supporting the gear case, the support member permitting translational movement of the gear case relative to the rotating frame to accommodate flexing of the rotating frame.

Support system for hoist system

Systems and methods for compensating dipper swing control. One method includes, with at least one processor, determining a direction of compensation opposite a current swing direction of the dipper and applying the maximum available swing torque in the direction of compensation when an acceleration of the dipper is greater than a predetermined acceleration value. The method can also include determining a current state of the shovel and performing the above steps when the current state of the shovel is a swing-to-truck state or a return-to-tuck state. When the current state of the shovel is a dig-state, the method can include limiting the maximum available swing torque and allowing, with the at least one processor, swing torque to ramp up to the maximum available swing torque over a predetermined period of time when dipper is retracted to a predetermined crowd position.

Automated control of dipper swing for a shovel

A mobile mining machine includes a base, a main housing supported on the base, and an air filtration unit configured to provide filtered air to the main housing. The air filtration unit includes a dirty air inlet, a filtered air outlet, and a filter chamber disposed fluidly between the dirty air inlet and the filtered air outlet, the filter chamber housing a filter element. The dirty air inlet is positioned vertically below the filter chamber.

Air filtration for a mobile mining machine

A mobile mining machine includes a base with a deck and a counterweight box, a hoist drum supported on the deck, a motor drivably coupled to the hoist drum, a main transformer configured to supply power to the motor, an auxiliary transformer, and an electrical room coupled to the base. The main transformer and the auxiliary transformer are positioned inside the electrical room, and the electrical room contains at least one unguarded electrical connection.

Medium voltage room for a mining shovel

A modular drive system for use with an industrial machine having a gear case includes a motor system. The motor system includes a motor housing and a motor shaft disposed in the motor housing. The motor system has a first, non-drive end and a second, drive end. The modular drive system also includes a brake system coupled to the second end of the motor system, and a drive gear coupled to the motor shaft, the drive gear disposed between the first end and the brake system.

Modular direct drive system for an industrial machine

An industrial machine that includes a dipper, a crowd actuation device, a hoist actuation device, a swing actuation device, one or more sensors, and a controller. The one or more sensors generate one or more signals related to a load within the dipper. The one or more signals are received by the controller. The controller determines, based on the one or more signals, whether the industrial machine is operating in an over-loaded condition by comparing a suspended load to a suspended load threshold value. If the suspended load is greater or equal to the suspended load threshold value, the controller takes an action to control the industrial machine. The action taken by the controller can include increasing, decreasing, or otherwise modifying a speed parameter or speed limit, increasing, decreasing, or otherwise modifying a force parameter, etc.

Adaptive load compensation for an industrial machine

A counterweight system for an industrial machine includes a body having a front end and a back end, the body defining a cavity, and a plurality of walls defining a plurality of discrete sections within the body, each discrete section having an aperture for inserting a counterweight into the cavity.

Counterweight system for an industrial machine

Systems, methods, devices, and computer readable media for controlling the operation of an industrial machine including one or more components. A method of controlling the industrial machine includes determining a position of at least one of the one or more components of the industrial machine during a digging operation, determining a hoist bail pull setting based on the position of the at least one of the one or more components and a relationship between component position and hoist bail pull, and setting a level of hoist bail pull to the hoist bail pull setting. The level of hoist bail pull early in the digging operation is greater than the level of hoist bail pull later in the digging operation.

Controlling a digging operation of an industrial machine

An industrial machine and a method of controlling an industrial machine, the industrial machine including a dipper supported by a dipper handle. The method may include determining an operating phase of the industrial machine, in a first operating phase of the industrial machine, limiting, with at least one controller, a reach of the dipper handle, and in a second operating phase of the industrial machine, enabling, with the at least one controller, an extended reach of the dipper handle greater than the reach in the first operating phase. The industrial machine may include at least one controller configured to determine an operating phase of the industrial machine, in a first operating phase of the industrial machine, limit a reach of the dipper handle, and, in a second operating phase of the industrial machine, enable an extended reach of the dipper handle greater than the reach in the first operating phase.

Extended reach crowd control for a shovel

An industrial machine that includes a dipper, a hoist drum, a wire rope connected between the hoist drum and the dipper, a hoist motor, a sensor, and a controller. The sensor generates a signal related to a number of wire wraps of the wire rope around the hoist drum, which is received by the controller. The controller determines, based on the signal from the sensor, the number of wire wraps around the hoist drum. If the controller determines that there are an insufficient number of dead wraps around the hoist drum, the controller sets one or more parameters of the hoist motor. The controller sets each of the one or more parameters of the hoist motor to a value that is lower than a normal operational value for the parameter.

Controlling the operation of an industrial machine based on wire rope dead wraps

A dipper for a mining shovel includes a back wall, a first side wall extending from the back wall, a second side wall extending from the back wall, a front wall disposed opposite the back wall and extending between the first and second side walls, and a dipper door pivotally coupled to a bottom end of the dipper. The dipper door is movable between a latched and an unlatched position relative to the dipper. The dipper door is angled relative to the front wall at an acute angle when the dipper door is in the latched position.

Dipper for a mining shovel

Growing community of inventors

Hubertus, WI, United States of America

Joseph J Colwell