Caterpillar Global Mining LLC

Bucyrus International Inc.

Joseph Helfrich

Michael G Onsager

Peter James Miller

Wayne George Chmiel

Dave L Perugini

Robert M Weber

John K Luvaas

Power supply systems and methods for controlling such systems are provided. One power supply system includes a generator set configured to provide an electrical output to an electrical bus, over which power is supplied to heavy equipment. The power supply system further includes a computerized controller configured to be coupled to an energy storage element, wherein the computerized controller is configured to couple the energy storage element to the electrical bus in advance of a predicted increase in demand upon the electrical bus to maintain a substantially constant voltage on the electrical bus during the predicted increase in demand and prevent a drop in voltage on the electrical bus that would otherwise result from the predicted increase in demand. The predicted increase in demand is anticipated by the computerized controller as forthcoming based upon extrapolation, at least in part, from data related to a past operation of the heavy equipment.

Energy management system for heavy equipment

Heavy equipment includes a body, an electrical bus, and working components coupled to the body and powered by electricity conveyed via the electrical bus. The heavy equipment further includes a generator set providing an electrical output to the electrical bus, an energy storage element configured to be coupled to the electrical bus, and a computerized controller coupled to the energy storage element. The computerized controller includes a logic module for coupling the energy storage element to the electrical bus in advance of a predicted increase in demand upon the electrical bus, where the increase in demand is anticipated by the computerized controller as forthcoming based upon extrapolation, at least in part, from data related to a previous operation of the heavy equipment.

Heavy equipment is designed for operation in a substantially-repetitive work cycle that includes lifting, rotating, and lowering steps. The heavy equipment includes a generator, an electrical bus, an energy storage component, and working components. The generator provides a substantially constant electrical output to the electrical bus, which is communicated to the working components. As such, the working components of the heavy equipment are driven directly or indirectly by the electrical output of the generator. The controller selectively couples the energy storage component to the electrical bus, and the energy storage component is configured to store electricity provided by the generator, and to provide electricity to the working components by way of the electrical bus. The electrical output of the generator is less than the power used by the heavy equipment during a portion of the work cycle, and the controller couples the energy storage component to the electrical bus to supplement the electrical output of the generator during the portion of the work cycle in which the electrical output of the generator is less than the power used by the working components of the heavy equipment.

Energy management and storage system

Equipment having an energy management system includes an articulated arm, a work implement, an energy management system, and a hydraulic circuit. The articulated arm includes hydraulic actuators designed to maneuver the articulated arm, and the work implement is fastened to the articulated arm. The energy management system is adjustable between a first configuration and a second configuration, and includes a hydraulic rotating machine and an electric rotating machine coupled to the hydraulic rotating machine. When the energy management system is in the first configuration, the hydraulic rotating machine and the electric rotating machine function as an electric motor powering a hydraulic pump. When the energy management system is in the second configuration, the hydraulic rotating machine and the electric rotating machine function as a hydraulic motor powering an electric generator. The hydraulic circuit is designed to supply a hydraulic fluid to drive the hydraulic actuators when the energy management system is in the first configuration, and is further designed to recover the hydraulic fluid from the hydraulic actuators and to generate electrical power when the energy management system is in the second configuration.

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Milwaukee, WI, United States of America

Joseph Helfrich