Magna Powertrain Usa, Inc.

Magnadrivetrain of America, Inc.

New Venture Gear, Inc.

Magna Powertrain of America, Inc.

Magna International Inc.

Magna Powertrain Inc

Joseph G Mueller

Aaron Ronk

Bradley Larkin

Carl F Stephens

Douglas O Bradley

Gareth Thomas

Sankar K Mohan

John D Zalewski

James S Brissenden

Eric A Bansbach

Richard Mizon

Scott R Moll

Khazaee Mozaffar

Brent A Cring

John A DeSilvia

A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a power-operated clutch actuator for generating and applying a clutch engagement force on the clutch assembly. Clutch actuator assembly includes a clutch apply operator for controlling the magnitude of a clutch engagement force applied to the clutch assembly. The clutch operator includes a first and second cam plate that are spaced form in one another to define a cavity therebetween. A sealing element extends between the first and second cam plates to seal the cavity between the first and second cam plates for retaining fluids in the cavity.

Torque transfer mechanism with sealed ball-ramp clutch operator unit

A multi-speed power transmission device includes an input shaft, first and second output shafts and a planetary gearset. An axially moveable sleeve fixes the first output shaft and the input shaft for rotation when in a first position and the sleeve fixes the sun gear and the input shaft for rotation when in a second position. A hub is axially moveable and free to rotate relative to the first output shaft when in the first position. The hub is fixed for rotation with the first output shaft when in the second position. A cam plate is continuously fixed for rotation with the carrier and urges the hub toward its second position when in a second axial position. The input shaft drives the first output shaft at a reduced speed via the planetary gearset when the sleeve, hub and cam plate are at their second positions.

Transfer case with high efficiency clutch actuator

A transmission for a vehicle including a hydrostatic regenerative braking system includes a first rotatable shaft having a first end adapted to be driven by a first prime mover and a second end adapted to be coupled to a vehicle driveline. A second shaft selectively drives the first shaft and is adapted to drive a hydraulic pump of a second prime mover. A planetary gearset includes a first member restricted from rotation, a second member and a third member. A transfer mechanism includes a first sprocket fixed for rotation with the second member, a second sprocket fixed for rotation with the input shaft and a flexible member interconnecting the first and second sprockets. A clutch transfers torque between the third member and the first shaft.

Hydrostatic regenerative braking transmission for motor vehicles

A hybrid transfer case can include first and second output shafts adapted for connection to respective rear and front drivelines, a first input shaft adapted for connection to a transmission and for selective connection to the first output shaft, and a second input shaft that can be rotatably supported on the first input shaft and selectively connected to the first output shaft. The transfer case can further include a planetary gearset, a transfer system and an electric motor/generator. The planetary gearset can include a first member fixed for rotation with the first input shaft, a second member fixed for rotation with the second input shaft, and a third member. The transfer system can couple the second input shaft to the second output shaft, and the electric motor can selectively drive the third member.

Multi-mode hybrid electric transfer case for four-wheel drive vehicle

High efficiency transfer case

A power transfer unit is provided with a torque limiting assembly that limits the torque transferred to driveline components when torque peaks occur. The power transfer unit can include, a first shaft, a second output shaft receiving drive torque, a second output shaft, and a torque transfer mechanism. The torque transfer mechanism includes a coupling member and a biasing member. The coupling member is located between a driving member and a driven member and provides selective engagement therebetween when in an engaged position. The driving member and/or the driven member includes a recess therein receiving a portion of the coupling member when in the engaged position. The biasing member urges the coupling member and the driving member and/or driven member into the engaged position.

Torque limiting clutches for power transfer units

A transfer case includes a two-speed range unit, a mode clutch, an actuation mechanism and a control system. The actuation mechanism includes an electric motor, an actuator shaft driven by the motor, a range actuator assembly and a mode actuator assembly. The range actuator assembly includes range, a cam driven by the actuator shaft and a shift fork having a follower retained in a groove formed in the cam and a fork engaging a shift collar associated with the range unit. The mode actuator assembly has a range cam member with cam surfaces and a control gear with rollers engaging the cam surfaces. The control gear is rotatively driven by the actuator shaft. The cam member is axially moveable for controlling engagement of the mode clutch. An anti-rotation mechanism limits rotation of the cam member in response to continued rotation of the control gear.

Two-speed transfer case

A transfer case having an input shaft driven by a powertrain, a first output shaft adapted for connection to a first driveline and a torque transfer mechanism. The torque transfer mechanism includes a friction clutch assembly operably disposed between the first output shaft and the second output shaft and a clutch actuator assembly for generating and applying a clutch engagement force to the friction clutch assembly. The clutch actuator assembly includes an electric motor, a geared reduction unit and a clutch apply operator. A control system including vehicle sensors and a controller are provided to control actuation of the electric motor.

Shift system for transfer case

A torque transfer mechanism is provided for controlling the magnitude of a clutch engagement force exerted on a multi-plate clutch assembly that is operably disposed between a first rotary and a second rotary member. The torque transfer mechanism includes a clutch actuator for generating and applying a clutch engagement force on the clutch assembly.

Power transmission device having torque transfer mechanism with power-operated clutch actuator

A transfer case having an input shaft driven by a powertrain, a first output shaft adapted for connection to a first driveline, a second output shaft adapted for connection to a second driveline, an interaxle differential operably disposed between the input shaft and the first and second output shafts, and a torque transfer mechanism. The torque transfer mechanism includes a friction clutch assembly operably disposed between the first output shaft and the second output shaft, and a clutch actuator assembly for generating and applying a clutch engagement force to the friction clutch assembly. The clutch actuator assembly includes an electric motor, a geared reduction unit, and a clutch apply operator. A control system including vehicle sensors and a controller are provided to control actuation of the electric motor.

Two-speed transfer case with adaptive clutch control

A transfer case includes a two-speed range unit, a friction clutch, an actuation mechanism, and a control system. The actuation mechanism includes an electric motor, a geartrain driven by the motor, a range actuator assembly and a mode actuator assembly. The range actuator assembly includes a driveshaft driven by the geartrain, a cam driven by the driveshaft, and a shift fork having a follower retained in a groove formed in the cam and a fork engaging a shift collar associated with the range unit. The mode actuator assembly has a cam member with ramp surfaces and a control gear with rollers engaging the ramp surfaces. The control gear is rotatively driven by the geartrain. The cam member is axially moveable for controlling engagement of the friction clutch. An anti-rotation mechanism limits rotation of the cam member in response to continued rotation of the control gear.

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Ballston Spa, NY, United States of America

Joseph G Mueller