Continental Automotive Systems Corporation

Joseph G Jerisk

Garrett Mark Pniewski

Sunny Makkar

An assembly for an air spring includes an outer gaiter defined in part by an interior portion, an inner gaiter defined in part by an exterior portion, at least one floating ring extending from a first floating ring end to a second floating ring end, the first floating ring end coupled with the inner gaiter and the second floating ring end is coupled with the outer gaiter, where the at least one floating ring allows the outer gaiter to move relative to the inner gaiter.

Air spring gaiters with floating ring

An air spring assembly includes a guide tube having a plurality of fixing openings spaced circumferentially from each other and a bellow including a plurality of tabs. The bellow is disposed within the guide tube and the plurality of tabs are received within a corresponding one of the fixing openings.

Double rolling lobe crimpless guide tube

A method for making an air spring assembly, including the steps of providing a bellow, a support ring, and a guide tube. The support ring is positioned relative to a bellow adapter such that a portion of the bellow adapter extends through the support ring. The bellow is then positioned such that a portion of the bellow extends over the support ring and a portion of the bellow adapter. The guide tube is then positioned relative to the bellow and the support ring, such that a portion of the bellow extends into the guide tube and the guide tube is supported by the bellow adapter, and a portion of the guide tube is supported by a ridge support fixture. The first clamp and second clamp are then moved towards the guide tube, applying force to the guide tube, simultaneously forming a first crimp and a second crimp.

Guide tube retainment feature during crimping of guide tubes

A support ring used as part of an air spring assembly, where the support ring provides support for a top cap against radial forces applied by a clamping ring. The support ring is made of a plastic material which is less costly than a metal support ring. The plastic material is a high creep resistance plastic material, which provides increased strength and improved creep resistance, to withstand the compressive radial forces of the clamping ring. Once the support ring is formed, the top cap, which is also made of plastic, is overmolded such that a portion of the top cap is overmolded around the support ring. The high creep resistance plastic material is oriented during the injection molding process around the entire circumference of the support ring, to provide sufficient strength to withstand the radial forces from the clamping ring.

High creep resistance plastic material reinforced rings

An air spring assembly for a vehicle having a damper body decoupled from a piston, allowing the damper to rotate freely without inducing torsion into the piston. The air spring assembly includes a damper body, where part of the damper body is disposed in a piston, and a decoupling mechanism connected to the damper body. The decoupling mechanism allows for rotation of the damper body relative to the piston, preventing torsion from being transferred from the damper body to the piston. The decoupling mechanism includes an adapter ring connected to the damper body, and a rotatable machine element surrounding the damper body. The adapter ring is surrounded part of the piston, and the rotatable machine element is adjacent the adapter ring. The inner wall of the piston is in contact with the rotatable machine element, such that the rotatable machine element facilitates relative rotation between the piston and damper body.

Air spring standing piston bearing

An air spring assembly for a vehicle having a damper body which is decoupled from a piston, allowing the damper to rotate freely without inducing torsion into the piston. The air spring assembly includes a damper body, and a decoupling mechanism connected to the damper body, where a portion of the decoupling mechanism surrounds the damper body. A piston is connected to the decoupling mechanism such that the decoupling mechanism allows for rotation of the damper body relative to the piston, preventing torsion from being transferred from the damper body to the piston. The decoupling mechanism also includes a rotatable machine element, such as a bearing, surrounding the damper body, and the bearing is adjacent the cup portion such that the rotatable machine element facilitates relative rotation between the damper body and the spring cup portion to limit torsion applied to the piston from the damper body.

Growing community of inventors

Burton, MI, United States of America

Joseph G Jerisk