Ppg Industries, Inc.

Joseph F Bosso

Marco Wismer

Roger M Christenson

Nicholas T Castellucci

Stephen L Buchwalter

Lance C Sturni

Wen-Hsuan Chang

Marvis E Hartman

Richard M Nugent, Jr

William J Geiger

Joseph E Plasynski

Aminoplast curable cationic coating compositions are disclosed. The coating compositions contain an onium salt group-containing polymer and an aminoplast curing agent which has at least one group of the structure: ##STR1## wherein R.sub.1 is carbon derived from an aldehyde or a ketone.

Method of electrodeposition employing low temperature aminoplast curable

Low temperature aminoplast curable cationic electrodepositable coating

An improved process for the preparation of cationic resins derived from polyepoxides is disclosed. Typically, the process comprises contacting the polyepoxide with particular polyether polyols and heating the two together to form a resin which may then be reacted with a cationic base group former such as an amine and acid. Aqueous dispersions of the cationic resins prepared by the improved process are useful for coating applications, particularly cationic electrodeposition. They exhibit good low temperature cure response and the cured coatings have good physical properties such as resistance to water, detergent and salt spray corrosion.

Method of cationic electrodeposition

Process for the preparation of cationic resins, aqueous, dispersions,

Novel compositions of matter comprising a water-dispersible reaction product of beta-diketones and epoxy material are hereby provided. The beta-diketones useful herein are those which enolize in amounts that render them sufficiently acidic and reactable with epoxy groups of the resin. The novel reaction products can be dispersed in water and they can be formulated optionally with curing agents. Ferrous metals treated with the compositions of this invention exhibit excellent corrosion-resistant properties.

Beta-diketone-epoxy resin reaction products useful for providing

Resinous compositions which are the Michael adducts of primary and/or secondary amines and polymers containing alpha, beta-ethylenically unsaturated moieties in conjugation with carbonyl moieties are disclosed. The compositions are depositable on substrates to form films. The films are amenable to oxidative and aminoplast cures and cure with light color. The compositions are desirable for use in cationic electrodeposition.

Process for electrodeposition of Michael adducts of polymeric materials

Polymeric products are prepared polymerizing in aqueous medium under addition polymerization conditions a dispersed phase of a polymerizable, ethylenically unsaturated monomer or mixture of polymerizable, ethylenically unsaturated monomers in the presence of a quaternary ammonium base group-containing polymer which is formed from reacting a polyepoxide with an unsaturated tertiary amine in the presence of a proton source. The polymeric products are useful in water-based coating compositions particularly for use in cationic electrodeposition.

Cationic polymers and their use in electrodeposition

Cationic electrodeposition employing novel chain-extended cationic resinous products is disclosed. The products are formed by chain extending polyepoxides with polymercapto compounds and reacting with amines to provide cationic groups.

Cationic electrodeposition employing novel mercapto chain extended

Novel chain-extended cationic resinous products suitable for use in cationic electrodeposition are disclosed. The products are formed by chain extending polyepoxides with polymercapto compounds and reacting with amines to provide cationic groups.

Novel mercapto chain extended products and their use in cationic

Quaternary ammonium hydroxide-containing polymers and their use in coating applications are disclosed. The quaternary ammonium hydroxide-containing polymers are prepared from reacting a polyglycidyl ether of a cyclic polyol with a tertiary amine in the presence of a sufficient amount of water for the formation of quaternary hydroxide groups. The quaternary ammonium hydroxide-containing polymers are particularly good as electrocoating resins in that they electrodeposit without generating acid counterion. They are also good in other conventional coating applications such as dip, flow, spray and roll coating in that the resulting coating can be baked without the generation of corrosive acid.

Polymeric quaternary ammonium hydroxides and their use in coating

Michael adducts of polymeric materials useful in coating applications

Synthetic resins which are water-dispersible Zwitterion-containing resins and containing chemically-bound quaternary ammonium base groups can be dissolved or dispersed in water to provide aqueous coating compositions. Such compositions in which these resins are the major resinous component can be applied by electrodeposition and deposit on the cathode to provide coatings of improved properties including a high degree of resistance to corrosion or staining.

Zwitterion-containing compositions

Articles coated with a resinous composition which is deposited from an aqueous dispersion comprising a quaternary ammonium base-containing polymer are disclosed. Also disclosed are thermosetting water-dispersible resinous compositions comprising the quaternary ammonium base group-containing polymers in combination with curing agents. Aqueous dispersions of the polymers are useful in coating applications such as cationic electrodeposition. The aqueous dispersions are also useful in conventional coating applications such as flow, dip, spray and roll coating.

Coating compositions comprising aqueous dispersions of quaternary

Water-dispersible resins formed from polyglycidyl ethers of polyphenols and N-heterocyclic compounds and containing cationic salt groups are disclosed. The resins can be dispersed or dissolved in water, and can be applied to a wide variety of different substrates by electrodeposition, depositing on the cathode to provide superior corrosion-resistant coatings.

Electrodeposition of N-heterocyclic-containing resins

A method of cationic electrodeposition on an electroconductive substrate is disclosed. The method of the invention employs as the electrocoating vehicle an aqueous dispersion of a quaternary ammonium carbonate-containing resin. Electrodeposition of the resin is accomplished without generating harmful acid from the counter ion. The carbonate counter ion is continuously evolved from the electrodeposition bath at the anode as carbon dioxide. The quaternary ammonium carbonate-containing polymers are also useful as feed resins for controlling the pH of aqueous dispersions of acidified cationic resins used in electrodeposition. Upon electrodeposition, these resins generate acid which can build up to undesirable levels in the electrodeposition bath. The quaternary ammonium carbonate-containing polymers are relatively basic and when fed into the bath react with the acid to form the corresponding quaternary ammonium salt of the acid releasing carbon dioxide. This controls the pH of the bath and provides additional cationic resin for electrodeposition. Utilizing the polymeric quaternary ammonium carbonates in this manner minimizes the need for controlling acid build-up in the electrodeposition bath by conventional techniques such as by treating the bath with ultrafiltration or electrodialysis.

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Lower Burrell, PA, United States of America

Joseph F Bosso