Fiberweb North America, Inc.

Joseph E Werner

Leon M Zeldin

Ronald E Lamkin

A method and apparatus for providing uniformly distributed filaments from a spun filament bundle and a process for forming spunbonded fabric having superior uniformity and a favorable ratio between machine and cross direction tensile strengths. The apparatus includes a fiber transfer tube and a pair of adjustable deflector plates. The deflector plates form a channel having a tapering width for transporting the filaments in a stream of high velocity air. The apparatus may also include an electrostatic charging means for applying an electrostatic charge to each individual filament after it exits the channel. The method for providing uniformly distributed filaments includes a first stage of separating the filament bundle by the high velocity stream of air and may also include a second stage of electrostatically charging the filaments to achieve a uniform filament separation. The process for forming spunbonded fabric enables a fabric to be produced having a machine direction to cross direction tensile strength ratio less than about 1.5.

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Gray Court, SC, United States of America

Joseph E Werner