United Technologies Corporation

Raytheon Technologies Corporation

Joseph D Drescher

Erik M Pedersen

Jesse R Boyer

William J Brindley

Brian Duguay

Anton G Banks

Randall Joyner

John Quitter

Kenneth A Frisk

Robert E Erickson

Kevin J Klinefelter

Edward Marchitto

Jeffry K Pearson

Markus W Fritch

Kamiko L Darrow

Eric M Pedersen

Christian Jesse

Brian Ricciardelli

Danielle N Balzano

A method of evaluating an article includes measuring a feature of the article using a defect detection device. A set of data points is recorded representing the first feature and the set of data points is analyzed. The analyzing includes constructing a filtered curve by constructing a raw curve by listing the set of data points, constructing a first meanline curve, and finding a first difference between the raw curve and the first meanline curve. The analyzing also includes constructing a reversal curve by calculating a second derivative of a meanline curve constructed from the set of data points. The method also includes deciding the acceptability of the feature of the article.

Defect detection and measurement method

A method is provided for inspecting a device comprising a plurality of bristles. During this method, image data provided from an electronic optical sensor is received. The image data is indicative of an image of at least a portion of the bristles. A bristle configuration (e.g., an angle) of at least one of the bristles (e.g., an average bristle) in the image is determined by processing the image data with a computer processor.

Systems and methods for inspecting bristles using a digital camera

A system includes a laser-line imaging subsystem to measure a feature. The laser-line imaging subsystem includes a laser to project a laser-line, and a digital video camera mounted at an angle with respect to an axis of said laser to obtain an optical image of the laser-line. A control subsystem is operable to compute three-dimensional coordinate points via triangulation of an intersection between the laser-line and the optical image of the laser-line, the three-dimensional coordinate points data used by the control subsystem to calculate predictive airflow through the workpiece with respect to the volume of the machined holes.

Remote feature measurement

An optical height gauge including a housing, a mounting bar coupled to, and maintained partially in, the housing, a mounting bracket connected to the mounting bar, the mounting bracket including at least one light source holder, a camera mount connected to the mounting bracket, and a tilt bar connected to the mounting bracket and contacting the mounting bar.

Precision optical height gauge

Inspecting features of an object including measuring features of the master part that represents a desired nominal dimensions to obtain a preliminary set of dimensional data. The preliminary set of data becomes a master data set. The same master part is measured on a second machine to obtain another set of data on the master part. The two data sets are compared and correction data is generated representing differences between the different data sets for the same master part measured on different machines. Subsequent parts are then measured on the second machine to obtain measurement data that is corrected based on the correction data. The application of the correction information provides for the use of 5-axis machines within a desired measurement capability.

Accurate machine tool inspection of turbine airfoil

A testing apparatus may include a stand having an aperture and a platform adjacent to the aperture, a clamp adjacent to the platform and configured to hold a coupon, and an actuator within the aperture. The actuator is configured to impart a first force on the platform and the coupon at a specified frequency. The testing apparatus may also include a displacement sensor adjacent to the stand and configured to measure a displacement of the coupon and circuitry connected to the actuator and the displacement sensor with the circuitry configured to collect data from the actuator and the displacement sensor.

Material testing apparatus and method

A method and system are provided for inspecting a plurality of target features arrayed in spaced arrangement on a surface of a target object, such as but not limited to inspection of the location of cooling air holes in the surface of a turbine blade or vane.

On-the-fly dimensional imaging inspection

A calibration artifact for an inspection system is provided. The calibration artifact comprises a base adapted for placement within a holding fixture of an inspection system during calibration, a sphere operatively connected to the base, and a light source operatively connected to the base. The base, the sphere, and the light source are removable from the inspection system after calibration.

Machine tool&#x2014;based, optical coordinate measuring machine calibration device

An apparatus for measuring a workpiece includes a capacitance probe mounted to a probe housing and a non-conductive spacer. The capacitance probe includes a probe tip with a sensor surface that emits an electric field. The non-conductive spacer extends between a probe contact surface and a workpiece contact surface. The probe contact surface covers the sensor surface, and the workpiece contact surface contacts the workpiece during the measuring of the radius.

Apparatus for measuring a radius of a workpiece

A method for evaluating three-dimensional (3-D) coordinate system measurement accuracy of an optical 3-D measuring system using targeted artifacts is provided. In this regard, an exemplary embodiment of a method for evaluating 3-D coordinate system measurement accuracy using targeted artifacts comprises: taking a series of measurements from different positions and orientations using target dots on a targeted artifact with an optical 3-D measuring system; and calculating measurement errors using the series of measurements. An exemplary embodiment of a targeted artifact used with the method includes a base and target dots located on the base.

Targeted artifacts and methods for evaluating 3-D coordinate system measurement accuracy of optical 3-D measuring systems using such targeted artifacts

To enable the on-machine measurement of selected features of a workpiece formed on a live spindle lathe with a positioning rotary table, both the machine itself and the electronic touch probe used to conduct the measurements are calibrated. The accuracy of the machine itself is measured and calculated by including the measured errors not only in the x and z linear axes, but also in the y linear axis. Calibration of the touch probe is made by determining a correction factor which is obtained by the touch probe measurement of an artifact whose dimensions are precisely known by other means. This correction factor is then made to the nominal measurements made by the touch probe on the selected features of the workpiece to be measured, to obtain the actual dimensions thereof. Adjustments are also made to compensate for the differences in radial positions between the workpiece and the artifact.

On-machine automatic inspection of workpiece features using a lathe rotary table

A method for certifying and calibrating a multi-axis coordinate measuring machine includes the steps of loading a check standard into a means for holding of the multi-axis coordinate measuring machine; measuring a virtual location of each of a plurality of apertures of the check standard within a virtual coordinate system using a touch probe of the multi-axis coordinate measuring machine; measuring an actual location of each of the apertures and simultaneously verifying the accuracy of the virtual coordinate system of the check standard using an optical probe of the multi-axis coordinate measuring machine; and calculating a deviation between the actual location of each of the apertures and a virtual location of each of the apertures of the virtual coordinate system.

Method for certifying and calibrating multi-axis positioning coordinate measuring machines

A coupling connects a first member and a second member. The first member has a first interlocking member extending radially outward from an outer circumferential surface of an axial end. The second member includes a second interlocking member extending radially inward from an inner circumferential surface of an axial end. The axial end of the first member is inserted into the axial end of the second member, such that the first interlocking member is inserted past the second interlocking member. The first and second members are then rotated relative to one another to a locked angular orientation, in which the first interlocking member is interlocked with the second interlocking member to prevent relative axial movement of the first and second members. A key is then inserted into a keyway in the first and second members to lock the angular orientation, thereby coupling the first and second members to one another.

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Middletown, CT, United States of America

Joseph D Drescher