Research Organization for Circuit Knowledge

Miraco, Inc.

Rock, Ltd. Partnership

Research Organization for Circuit Knowledge Limited Partnership

Joseph A Roberts

Methods of facilitating commercial production of supported conductive networks without the use of hazardous chemicals including using heat flowable adhesive in the formation of the networks, providing contact pads exposed through a dielectric substrate which supports a conductive network, using the thickness of a conductor supporting dielectric layer to space the conductors and providing conductor and waste material cross-sections trapezoidal in shape in a non-planar pattern during manufacture of the networks.

Method of manufacturing printed circuits

Environmentally desirable method of manufacturing printed circuits

A process and apparatus for producing supported conductive networks which can be flexible or rigid, having densely packed circuits. The process and apparatus for making the conductive network involves forming a conductive material supported on a 'dynamic pressure cushion' into a non-planar pattern defining the desired conductive circuits in relation to a fixed reference plane. The 'dynamic pressure cushion' is a material having suitable viscosity and flow characteristics to flow out from under the conductive material as it is being formed and fill up any voids. To ensure that the 'dynamic pressure cushion' properly flows without deforming the desired circuits, the die used to form the conductive material is provided with a material flow control grid and material expansion troughs. After forming the unwanted material is then mechanically removed in dimensional relation to the reference plane leaving the desired conductive circuits.

Forming die for manufacturing printed circuits

Circuit of electrically conductive paths on a dielectric with a grid of

A conductive network, which can be flexible or rigid, can have self-aligning conductors which connect with corresponding conductors of other networks. The conductive network can be fabricated into densely packed contact clusters for use as electrical interconnectors or circuits. The contact clusters, which can be configured to substantially any shape, are the essential components of high density connector assemblies. The methods and apparatus for making the conductive network and cluster contacts are also described.

High density self-aligning conductive networks and contact clusters and

A supported conductive network (SCN), which can be flexible or rigid, can have self-aligning conductors which connect with corresponding conductors of other networks. The conductive network can be fabricated into densely packed contact clusters for use as electrical interconnectors or circuits. The methods and apparatus for making the conductive network involve forming a sheet of conductive material into ridges and troughs one of which defines the conductive network and the other of which is waste material and then mechanically removing the waste material. The conductive network thus formed is supported by a dielectric layer.

Method of making high density conductive networks

A connector for connecting conductor areas of a flexible circuit to contact pads of a PC board edge connector in which the connector pivotably supports a pair of springs which pivot to a first position, upon insertion of a PC board through the board opening of the connector, in which frictional engagement between the PC board edge connector and the conductor areas is minimized, and, a second position during final insertion of the PC board edge connector into the connector, in which the springs provide a sufficient contact pressure for adequate electrical contact between the conductors areas of the flexible circuit and the contact pads of the PC board edge connector. The pivotable arrangement of the springs minimizes the wear and tear of the internal components and the contact pads while ensuring adequate electrical connection between the interconnected components.

High-density printed circuit connector with pivotable spring

A connector for connecting flexible circuit conductors to contact pads of a PC board edge connector having a snap together housing of modular design having leaf springs used to resiliently bias the flexible circuits for contacting the pads, a slot for receiving the PC board edge connector, coil springs adjacent the slot for retaining the inserted PC board edge connector in the slot an alignment arrangement for alignment of the conductors and pads, protection for the free end regions of the flexible circuits and strain relief features, the connector being usable with conductors spaced 0.3 mm or less apart, and being easily assembled and disassembled.

High-density printed circuit connector

A self terminating supported printed circuit strain gauge structure has a printed circuit including at least one strain gauge, interconnecting circuitry interconnecting the strain gauge to a connector circuit arrangement of a connector for connecting the circuit to a PC board. The entire circuit including the strain gauge, the interconnecting circuitry and the connector arrangement is formed on a single contiguous flexible dielectric substrate. The interconnecting circuitry and the connector elements are formed of a highly conductive material at least partially overplated onto the strain gauge printed circuit. A resilient support layer is laminated to the surface of the base substrate opposite the circuit to form a spring support structure for reinforcing and supporting the strain gauge circuit. The spring supported strain gauge printed circuit structure may have three or more strain gauges and be designed for incorporation in a joy stick strain gauge assembly for sensing the magnitude and direction of force applied to the joy stick by a user and such an assembly. The method of construction is also part of the invention, as are integrated connector features.

Supported strain gauge and joy stick assembly and method of making

A connector for electrically conductive connection to electrically conductive contact pads of a circuit comprising a rigid housing; a resilient flexible circuit assembly captively housed, at least in part, in the housing and having an end portion carrying a row of conductive circuit areas on one face thereof corresponding to the row of pads; the assembly being permitted a limited desired float, so that the areas are self aligning with and are resiliently urged into electrically conductive contact with the pads when the connector is attached at a desired location to the circuit. The elements have alignment features engaging a cooperating feature of the circuit to register the areas with the pads, when the connector is attached at a desired location to the circuit, with sufficient accuracy to ensure that only the desired conductive contact between the areas and the pads is achieved.

Self-aligning high-density printed circuit connector

A connector for electrically conductive connection to electrically conductive contact pads of a circuit comprising a rigid housing; a flexible circuit housed, at least in part, in said housing and having an end portion carrying a row of conductive circuit areas on one face thereof corresponding to said row of pads; a spring structure having a resilient arched feature and being held captive by the housing while being permitted a limited desired float, the flexible circuit being captively located relative to the housing so that the areas are resiliently urged by the arched feature into electrically conductive contact with the pads when the connector is attached at a desired location to the circuit. The flexible circuit being releasable constrained in alignment with the spring structure by alignment elements of the spring structure, the alignment elements engaging a cooperating feature of the circuit to register the areas with the pads, when the connector is attached at a desired location to the circuit, with sufficient accuracy to ensure that only the desired conductive contact between the areas and the pads is achieved.

Growing community of inventors

Grafton, NH, United States of America

Joseph A Roberts