United States Surgical Corporation

Josep Serra

Ilya S Koyfman

Michael P Chesterfield

An apparatus is disclosed for braiding fine denier yarns to form a braided suture product which includes a frame, and a main carrier support plate supported on the frame and having a pair of undulating guide channels intersecting each other for guiding a plurality of yarn carriers. A plurality of yarn carriers are supported on the main carrier support plate, and each supports a bobbin for dispensing fine denier yarn. The yarn carriers are directed over intersecting paths corresponding to the shape of the guide channels, with a first set of the carriers being directed in a first direction and a second set of the carriers being directed in the opposite direction. The yarns are received in a common braiding zone above the yarn carriers while the yarn carriers are directed through the intersecting paths of the guide channels to form a braided sheath from the yarns. The tension of the final braided product is controlled within predetermined ranges to permit formation of a braided product of predetermined appearance. A method of producing the braided product on the inventive braiding apparatus is also disclosed.

Apparatus and method for producing braided suture products

An apparatus is disclosed for braiding fine denier yarns to form a braided suture product which includes a frame, and a main carrier support plate supported on the frame and having a pair of undulating guide channels intersecting each other for guiding a plurality of yarn carriers. A plurality of yarn carriers are supported on the main carrier support plate, and each supports a bobbin for dispensing fine denier yarn. A guiding system is provided for directing the yarn carriers over intersecting paths corresponding to the shape of said guide channels, with a first set of the carriers being directed in a first direction and a second set of the carriers being directed in the opposite direction. A take-up system is positioned above the yarn carriers to provide reception of the yarns in a common braiding zone while the yarn carriers are directed through the intersecting paths of the guide channels to form a braided sheath from the yarns. A take-up clutch system is provided for controlling the tension of the final braided product within predetermined ranges permits formation of a braided product of predetermined appearance. A method of producing the braided product on the invention apparatus is also disclosed.

An apparatus is disclosed for braiding fine denier yarns to form a braided suture product which includes a carrier housing, a main carrier support plate for guiding a plurality of yarn carriers through predetermined paths while dispensing fine denier yarns toward a braiding zone. Each yarn carrier has a spindle for mounting a molded bobbin, with a spindle tip having a recess engageable with resilient leg portions of a bobbin hold down member hingedly mounted for rotation relative to the carrier housing. Tension on the yarn controls rotational movement of the bobbin to dispense yarn therefrom, and the tension of the final braided suture product is controlled to form a product of predetermined uniform appearance.

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Barcelona, Spain

Josep Serra