Henkel Ag & Company, Kgaa

Josef Hudina

Michael J Flener

Gregory Krueger

Martin Hornung

Jean-Luc Wojtowicki

Fabrice Prunarety

Gregory A Krueger

A method of manufacturing a composite insert includes forming a polymer mold from a polymer sheet which may have a glass transition temperature of 70 to 160° C., the polymer mold either includes a cavity or may form a cavity disposed between the polymer mold and the carrier. The method proceeds by depositing a liquid reactive composite insert composition, which may be a two-component composition including a first part comprised of an isocyanate-epoxy blend and a second part comprised of an alcohol-epoxy blend, into the cavity under low pressure conditions of 0-10 bar and low temperature conditions of 15-100° C. The composition is then allowed to become dimensionally stable either within the polymer mold or between the polymer mold and the carrier.

Method of manufacturing a composite insert

A method of manufacturing a composite insert includes forming a polymer mold from a polymer sheet which may have a glass transition temperature of 70 to 160&#xb0; C., the polymer mold either includes a cavity or may form a cavity disposed between the polymer mold and the carrier. The method proceeds by depositing a liquid reactive composite insert composition, which may be a two-component composition including a first part comprised of an isocyanate-epoxy blend and a second part comprised of an alcohol-epoxy blend, into the cavity under low pressure conditions of 0-10 bar and low temperature conditions of 15-100&#xb0; C. The composition is then allowed to become dimensionally stable either within the polymer mold or between the polymer mold and the carrier.

Method of manufacturing a composite insert by molding

An insert for sealing and acoustic damping of a longitudinal cavity having an interior surface, comprising: a) one or more carrier plates made of a polymeric material (A) which does not deform when heated to a temperature not higher than 180&#xb0; C. and which comprises a main polymer (A1) which gives mechanical strength to the carrier plate, and&#x2014;at least one vibration-damping polymer (A2), and b) a thermally expandable material (B). The vibration-damping polymer (A2) is preferably selected from the group comprising: thermoplastic polyurethanes, styrene/butadiene block copolymers, hydrogenated styrene/butadiene block copolymers, styrene/isoprene block copolymers, hydrogenated styrene/isoprene block copolymers, styrene/isoprene/styrene tri-block copolymers, and hydrogenated styrene/isoprene/styrene tri-block copolymers. The invention further includes methods of manufacturing such inserts by injection molding, as well as a method of damping air-or structure-borne vibration in a longitudinal cavity with the aid of such an insert.

Growing community of inventors

Ketsch, Germany

Josef Hudina